Industrial water recycling system
Reduce excess water consumption in your process line by recycling and reusing up to 96% of industrial water, cutting costs and promoting sustainability.
Recycles and Detects Leaks in Industrial Water Systems
Unison’s WaterSaver Unit offers a remarkable solution for industrial water recycling, specially tailored for dairy and beverage sectors. This plug-and-play system is designed to recover and recycle up to 96% of water, drastically reducing usage and costs. Key features include built-in leak detection, sensor-regulated flushing, and automated sterilant dosing for optimal performance. The unit integrates seamlessly with existing homogenizers and other equipment, supporting operations with its PLC-controlled interface and advanced sensor technology. It caters to critical processes such as cooling, separation, and lubrication across applications like milk, cheese, beer, and pharmaceuticals. Built to last, it complies with rigorous industry standards and includes options for stainless steel construction to ensure durability in various environmental conditions. With its continuous and automated operations, the WaterSaver Unit enhances production efficiency and sustainability, all while simplifying maintenance through an intuitive HMI and compact design.
Benefits
- Minimizes water expenses by recycling up to 96% of process water.
- Detects leaks early to prevent costly product loss and equipment damage.
- Integrates easily with existing systems, reducing installation and operational disruptions.
- Decreases environmental impact by significantly lowering water usage.
- Enhances process safety with automated monitoring and control features.
- Applications
- Food,Biotechnology,Beverage,Industrial water recycling,Beer,Dairy,Pharmaceutical
- End products
- Sauces,Soups,Vaccines,Bottled water,Milk,Cheese,Biopharmaceuticals,Butter,Industrial coolants,Injectable drugs,Tablets,Yogurt,Soft drinks,Fruit juice
- Steps before
- Filtration,Detection,Water collection
- Steps after
- Leak detection,Water recycling,Wastewater disposal,Monitoring
- Input ingredients
- contaminated water,industrial water,process water
- Output ingredients
- recycled water,clean water,recovered water
- Market info
- Unison Process Solutions is known for designing and manufacturing custom-engineered process equipment for the dairy, beverage, and food industries, emphasizing innovation, quality, and tailored solutions to meet specific customer needs efficiently.
- Water Recycling Rate
- Up to 96%
- Water Saving Capacity
- Up to 3,000 L/Hr per machine
- Automation
- PLC-controlled
- Sensor Type
- Turbidity,conductivity,pressure
- Leak Detection
- Built-in
- Flushing and Washing
- Automatic sensor
- Sterilant Dosing
- Automatic (Optional extra)
- Integration Capability
- Existing system integration
- Water Recovery Rate
- Up to 96%
- Integration Capability
- Plug-and-play
- System Compatibility
- Any brand of homogenizer/equipment
- Leak Detection
- Built-in detection
- Automation Level
- PLC-controlled
- Usage Reduction
- Up to 3,000 L/Hr
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Applications
- Homogeniser Cooling,Separator/Centrifuge,Vacuum Pumps,Pump Seal Lubrication
- Machine footprint
- Compact
- Tank size
- 3,000 L/Hr capacity
- Control panel type
- Touchscreen HMI
- Built-in sensor types
- Turbidity,conductivity,pressure
- Discharge method
- Automatic flushing and washing
- Control panel type
- Touchscreen HMI controlled PLC
- Integration possibilities
- Easy integration with existing installations and retrofits
- Sensing capabilities
- Turbidity,conductivity,and pressure sensors
- Automatic features
- Automatic sensor for flushing and washing
- Optional features
- Automatic sterilant dosing
- Leak detection
- Built-in leak detection