Discharge systems for difficult bulk materials
Achieve seamless bulk material discharge with our advanced systems that efficiently tackle flow challenges, ensuring consistent feed and dosing precision in demanding production environments.
Ensures Consistent Discharge of Bulk Materials
The Vibration Bin Discharger “ExtraVib” Type EVK from Hosokawa Solids is engineered to tackle the complex task of consistent bulk material flow. With its mass flow principle, it prevents segregation and reduces clearance volumes, ideal for ensuring high load capabilities in storage silos. Designed for industries ranging from chemicals to food and pharmaceuticals, it supports diverse applications such as pigment production, cathode material handling for batteries, and granulated sugar processing. The EVK model’s vibration technology promotes even discharge and dosing accuracy, crucial for continuous operations. Constructed in various configurations, including hygienic designs, it complies with industry standards for cleanliness and efficiency. Available in corrosion-resistant materials, its robust design proves essential for demanding environments with options for custom engineering to fit specific process needs.
Benefits
- Enhances process reliability by preventing material segregation and ensuring consistent flow.
- Increases operational efficiency with high load handling capabilities.
- Reduces maintenance time with easy access for cleaning and component service.
- Improves product quality control with accurate discharge and dosing.
- Environmentally friendly design supports reduced waste and energy consumption.
- Applications
- Sugar and sweeteners,Dishwashing powder,Dry flue gas cleaning,Cosmetics,Lithium-ion batteries,Crop protection agents,Lactose and dairy products,Recycling composite materials,Minerals,Technical ceramic,Powder coating,Talc,Protein enrichment,Recycling extruded materials,Chemicals,Food,Tea and roots,Calcium carbonate (gcc),Flame retardants,Fertiliser,Medicinal herbs,Luxury foods,Pharma,Hapi,Films,Additive manufacturing metal,Spices,Recycling plastic mouldings,Powders,Animal feed,Additive manufacturing polymer,Titanium dioxide,Industrial wax,Recovered carbon black,Special flours,Metals,Cell culture media,Cocoa processing,Lab,Cable recycling,Recycling,Api - inhaler,Lignin,Film recycling,Thickening agents,Protein shifting,Hard minerals,Tablets,Graphite
- End products
- Copper wire,Gourmet chocolates,Pressure-sensitive adhesive labels,Biodegradable plastic films,Cathode and anode material for batteries,Carbon black tire pigments,Nitrogen-based fertilizers,Poultry feed,Chalk,Effervescent tablets,Seasoning blends,Abs enclosures,Marble tiles,Moisturizer creams,Cocoa butter,3d printed metal components,Insecticides,Air purifiers,3d printed polymer prototypes,Fireproof insulation,Quartz countertops,Pigments for automotive coatings,Lignosulfates,Floor polish,Composite decking,Pet bottle flakes,Plant-based protein isolates,Laundry detergent powder,Gelatin,Baby powder,Lithium-ion battery anodes,Injectable solutions,Granulated sugar,Whey protein concentrates,Alumina ceramics,Metal alloys,Talcum powder,Sustained-release capsules,Compressed allergy tablets,Anti-corrosive coatings,Tea bags,Natural honey,Gluten-free flours,Coatings for architectural grade titanium dioxide,Essential oils
- Steps before
- Grinding,Homogenisation,Blending,Loosening of particles
- Steps after
- Dosing,Packaging,Weighing,Filling
- Input ingredients
- bulk materials,powders,particles,fibres,fluidisable powders,dusts
- Output ingredients
- discharged materials,homogenised powders,dosed materials,mass flow materials
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Discharge method
- Vibration / fluidisation / mechanical agitation / tumbling
- Hygienic Design
- According to EHEDG guidelines
- Flow Characteristics
- Mass flow,avoids clearance volumes and segregation
- Aeration type
- Aeration bottom,panels,pads,sticks
- Agitator Type
- BAR type,optimised geometry
- Working mechanism
- Vibration,fluidisation/aeration,mechanical agitation/tumbling
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Vibration,Fluidisation/Aeration,Mechanical Agitation/Tumbling
- Design Line
- Solids Basic,Solids Clean,Solids Hygienic,Solids Heavy
- Vibration Bin Discharger Type
- EVK,EVK-Hygienic,EVS
- Aeration Device Type
- FLC (Aeration Bottom),ADS (Aeration Panels),ADF (Aeration Pad),FLS (Aeration Sticks)
- Agitator Type
- BAR Type
- Discharge method
- Vibration,Fluidisation,Mechanical Agitation
- Integration possibilities
- With dosing equipment,mechanical conveying systems