Large bottle blow/fill/seal packaging system
Achieve precise liquid filling and sealing for large-scale production with high-speed efficiency, ensuring optimal packaging integrity for sensitive solutions.
Fills and Seals Liquid Containers Efficiently
The ASEP-TECH® Model 603 from Weiler Engineering, Inc. is a blow/fill/seal packaging machine designed for high-precision liquid filling applications in the pharmaceutical and nutraceutical sectors. This equipment stands out with its all-electric servo motion configuration, optimizing energy use while delivering consistent, high-speed packaging of injectable solutions, ophthalmics, and nutraceutical liquids. The Model 603 is adept at filling container sizes ranging from 100 mL to 2,000 mL, with a throughput capacity that reaches up to 2,400 containers per hour, depending on design and product characteristics. Ideal for environments that demand sterility and precision, it complies with GMP standards, ensuring product quality and safety. Its stepped-base design facilitates easy maintenance and quick changeover, enhancing production efficiency. The machine is fully customizable based on user requirement specifications (URS), offering tailor-made solutions for unique production needs. Additionally, the integration with existing production lines is seamless, making it a versatile addition to any packaging department.
Benefits
- Enhances production efficiency with high-speed, automated filling and sealing.
- Lowers energy consumption through all-electric servo motion technology.
- Ensures product safety and compliance with GMP standards.
- Minimizes maintenance time with easy-to-change stepped-base design.
- Customizable configurations support diverse product specifications and production needs.
- Applications
- Ophthalmics,Nutraceuticals,Respiratory therapy,Svps,Lvps,Injectables,Eye care
- End products
- Omega-3 soft gels,Multivitamin iv bags,Injectable saline solutions,Vitamin d liquid supplements,Eye drops,Contact lens solutions,Albumin injection vials,Asthma inhalation solutions
- Steps before
- Container Preparation,Material Blending,Solution Formulation
- Steps after
- Cooling,Quality Inspection,Labeling,Packaging
- Input ingredients
- LDPE resin,aqueous solutions
- Output ingredients
- large bottles,containers,injectables,SVPs,LVPs,eye care products,ophthalmics,respiratory therapy products,nutraceuticals
- Market info
- Weiler Engineering is known for designing and manufacturing advanced aseptic processing technologies, particularly its innovative Blow/Fill/Seal (BFS) systems, which provide efficient and sterile liquid packaging solutions for the pharmaceutical and healthcare industries.
- Number of Cavities
- 7,8,8,10,10
- Container Size
- 1000,500,250,250/500,180 mL
- Containers/Hour
- 1350,1600,1750,2200,2400
- Automation
- All electric servo motion
- Changeover
- Stepped-base design for easy maintenance and changeover
- Customization
- Available based on customer supplied URS
- Automation level
- Electrically controlled servo motion
- Batch vs. continuous operation
- Continuous
- Changeover time
- Stepped-base design for easy changeover
- CIP/SIP
- Not specified on webpage
- Integrated steps
- Blow/Fill/Seal operation
- Working mechanism
- Blow/Fill/Seal technology
- Cleaning method
- Not specified on webpage
- Abrasion resistance
- Yes
- Biological compatibility
- Suitable for injectables
- Cleanability
- Conforms to sanitary standards
- Corrosive resistance (e.g. acids)
- LDPE Resin
- Machine footprint
- 120 inches
- Discharge method
- Blow/Fill/Seal
- Container size
- 1000,500,250,250/500,180 mL
- Number of cavities
- 7,8,8,10,10
- Stepped-base design
- For easy maintenance and changeover
- Control panel type
- All electric servo motion configuration
- Customization based on URS
- Available
- Maintenance design
- Stepped-base design for easy maintenance and changeover