Gravity rotary filling for large infusion bottles

Ensure precise filling and secure stoppering of large infusion bottles while maintaining high-speed production and aseptic conditions.

Fills and Stopper Large Volume Parenterals

The Gravity Rotary Filling and Stoppering Machine from TRUKING offers precise and efficient handling of large volume parenterals in an aseptic environment. Featuring mass flow meter technology, it ensures high-speed filling accuracy while minimizing foam during operations. Commonly applied in the production of vaccines, saline solutions, and other injectable antibiotics, this machine can handle diverse pharmaceutical liquids, including traditional Chinese medicine and diagnostic reagents.

Its industrial PC control system supports full automation with features for remote access, audit trails, and compliance with 21 CFR Part 11 standards. The machine’s integrated design ensures seamless incorporation into continuous production lines, maximizing throughput and efficiency while complying with GMP and FDA guidelines. Built with stainless steel for enhanced durability and compatibility, the machine also integrates buffer tank automation to meet varied production demands.

Maintenance is streamlined with its advanced design, reducing downtime and supporting pharmaceutical manufacturers in maintaining aseptic conditions and high production standards.

Benefits

  • Increases production efficiency with high-speed and precise filling operations.
  • Ensures product integrity and compliance with aseptic processing standards.
  • Seamlessly integrates into existing production lines, optimizing workflow.
  • Reduces operational costs through automation and remote monitoring.
  • Meets regulatory requirements with GMP and FDA-compliant design.

General


Applications
Pharmaceutical liquids,Injectable solutions,Bfs (blow-fill-seal) products,Oral liquids,Biopharmaceuticals,Ampoules,Traditional chinese medicine,Pre-filled syringes,Soft bags,Diagnostic reagents
End products
Bfs unit dose solutions,Lvp (large volume parenterals),Herbal tinctures,Vaccines,Liquid medicines,Ophthalmic drops,Iv bags,Serum vials,Saline solutions,Injectable antibiotics,Diagnostic test kits,Vitamin syrups,Herbal extracts,Parenteral nutrition solutions,Biotechnology active ingredients,Respiratory inhalation solutions
Steps before
Preparation,Purification,Bioreactor Processing
Steps after
Sterilization,Secondary Packaging,Inspection,Leakage Testing
Input ingredients
RTU bottles,large infusion bottles,raw materials for oral liquid,components for ampoule production,components for pre-filled syringe production,materials for BFS production,materials for soft bag
Output ingredients
aseptic fill finish lines,mass flow meter technology outputs,filled and stoppered containers,oral liquid preparations,ampoules,pre-filled syringes,BFS containers,soft bags with liquid
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Filling accuracy
High
Automation
High Level Automation for Buffer Tank
Filling method
Gravity with Mass Flow Meter Technology
Filling speed
High speed
Filling head design
Specially Designed to Eliminate Foam
Control system
Industrial PC Control
Data compliance
21CFR Part 11 Compliance

Operating Characteristics


Automation level
High level Automation
Filling method
Gravity rotary fillers
Cleaning method
CIP / Manual

Material Compatibility


Biological compatibility
Yes
Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and type
Large infusion bottles,RTU bottles

Physical Characteristics


Machine Footprint
Compact design
Basket or Tank Shape and Size
Large infusion bottle
Feed/Discharge Method
Gravity rotary filling
Control Panel Type
Industrial PC control

Custom Options


Filling head design
Eliminate foam
Control system
Industrial PC with 21CFR Part 11 compliance
Integration options
Stand alone or integrated in aseptic fill finish lines
Automation level
High level automation for buffer tank