Rotary vial filling and stoppering
Ensure precise liquid formulations and lyophilized product consistency with a high-speed rotary system designed for efficient filling, stoppering, and capping processes. Ideal for handling parenteral solutions and maintaining aseptic conditions throughout production.

Fills, Stopers, and Caps Vials Efficiently
The STERY-SA and CAPSY-SA from Marchesini Group are rotary vial filling and capping machines crafted for aseptic processing in pharmaceutical and biotech sectors. They stand out by combining precise rotary filling, stoppering, and capping into a streamlined process, suitable for both liquid and lyophilized parenteral products. These machines address the efficiency demands of high-throughput environments, capable of handling up to 3,600 pieces per hour with options for full or partial rubber stoppering.
The STERY-SA employs rotary piston or peristaltic pumps for versatile filling options, ensuring accurate dose control. Designed to easily integrate under oRABS, cRABS, and Isolators, the system offers seamless alignment with existing aseptic facilities.
Automation is enhanced with PLC controls and integrated pre-feeders for stoppers and alu-caps, ensuring compact arrangement and reliable operation. Constructed with robust mechanical assembly, both models deliver reliable long-term performance. The alu-capping function can be installed directly on the filler in a monoblock configuration or as a standalone unit, providing flexible customization to suit specific line requirements.
Compliant with GMP standards, these machines facilitate high sanitary standards with easy-to-clean surfaces, and options for automated clean-in-place (CIP) capabilities. Marchesini offers extensive engineering support and customization, allowing configurations to meet unique production needs.
Benefits
- Ensures precise product dosing and minimizes waste with flexible filling options.
- Integrates smoothly into existing aseptic environments, enhancing operational efficiency.
- Increases production speed with high throughput of up to 3,600 vials per hour.
- Minimizes labor requirements through automated stopper and cap feeding systems.
- Meets strict GMP standards, promoting pharmaceutical-grade hygiene and safety.
- Applications
- Liquid formulations,Injectable solutions,Lyophilized products,Biopharmaceuticals,Parenteral products,Pharmaceuticals
- End products
- Heparin sodium injectable,Meropenem lyophilized,Vaccines,Immunoglobulin g infusions,Monoclonal antibodies,Omeprazole lyophilized powder,Rituximab,Epoetin alfa,Doxorubicin hydrochloride,Albumin solutions,Insulin glargine,Ceftriaxone sodium
- Steps before
- Washing,Sterilizing
- Steps after
- Inspection,Labelling,Secondary Packaging,End of Line Packaging
- Input ingredients
- small volume parenteral,large volume vials,liquid products,lyo products,rubber stoppers,alu-caps,vials 2R
- Output ingredients
- filled vials,stoppered vials,capped vials,vials up to 500 ml,output pieces per hour: 3,600
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Filling System
- Rotary Piston Pumps / Peristaltic pumps
- Output Capacity
- 3,600 Pieces/h
- Vial Size Range
- 2R / 500 ml
- Stoppering Type
- Full or Partial Rubber Stoppering
- Automation
- oRABS,cRABS,Isolator Integration
- Weight Control
- 100% IPC Available
- Alu-capping Station
- Integrated / Dedicated Machine
- Stopper and Alu-caps Pre-feeders
- Integrated on Board
- Automation level
- Manual / PLC / SCADA
- Integrated steps
- Filling and Alu-capping
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Integration capability
- oRABS,cRABS,Isolator
- Type of filling system
- Rotary Piston Pumps / Peristaltic pumps
- Vial size
- 2R to 500 ml
- Alu-capping configuration
- Monoblock or separate
- Stoppering type
- Full or partial rubber
- Control panel type
- Rotary Piston Pumps / Peristaltic Pumps
- Integration Possibilities
- oRABS / cRABS / Isolator
- Configuration Options
- Alu-capping station on board / CAPSY-SA version
- Compact arrangement
- Stopper and Alu-caps pre-feeders and sorting systems integrated