Sterile liquid preparation system for pharmaceutical use

Ensure the sterility and precision of your liquid formulations with a system designed for efficient mixing, filtration, and automatic control, ideal for maintaining high-quality standards in aseptic production environments.

Prepares and Sterilizes Liquid Dosage Forms

The Sterile Preparation Dosage System from AUSTAR is engineered to meet the rigorous demands of pharmaceutical and biotech industries. This aseptic liquid preparation system is uniquely designed with a 3D modular structure, enabling seamless integration into existing production lines. It excels in preparing, mixing, filtering, and sterilizing liquid formulations, making it ideal for producing end-products like insulin injections, intravenous saline drips, and artificial tears.

Using a Siemens S7-1500 PLC for precision control and a TP1200 Comfort series touch screen for intuitive operation, this system ensures not only high automation but also ease of use. This integration facilitates continuous operation under strict aseptic conditions, while the adherence to GAMP5 guidelines ensures robust program stability and traceability.

Select components, including tanks, pumps, and heat exchangers, are sourced from esteemed international brands, guaranteeing durability and quality. The system also supports comprehensive process validation, including risk assessment, design qualification, installation qualification, and operation qualification.

Incorporating automatic control for cleaning and sterilization, it minimizes downtime and maintains product integrity. The Sterile Preparation Dosage System is also energy-efficient, contributing to a reduced operational footprint, and complies with global pharmaceutical manufacturing standards, ensuring compatibility with GMP and FDA guidelines.

Benefits

  • Ensures consistent product quality with fully automated aseptic processing.
  • Minimizes operational disruptions through seamless integration and modular design.
  • Enhances traceability and compliance with GAMP5-supported program optimization.
  • Lowers risk of contamination via rigorous automated cleaning and sterilization protocols.
  • Meets global pharmaceutical standards, facilitating smoother regulatory compliance efforts.

General


Applications
Liquid formulations,Injectable products,Infusion solutions,Oral liquid,Biopharmaceuticals,Eye drops,Aseptic liquid preparation
End products
Monoclonal antibodies,Cough syrup,Intravenous saline drips,Sterile saline solution,Vitamin c liquid supplements,Artificial tears,Insulin injections
Steps before
Raw Material Preparation,Formulation Development,Dispersion,Solution Mixing,Dissolution
Steps after
Sterilization,Filling,Inspection,Validate Processes,Packaging
Input ingredients
infusion solutions,injectable products,eye drops,oral liquid,water-soluble,oil-soluble
Output ingredients
quality products,aseptic liquid preparation
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Automation
PLC-controlled (Siemens S7-1500 CPU)
HMI Type
TP1200 Comfort series
Design Standard
GAMP5 v-model
Program Stability Improvement
GAMP5 optimization
Validation Processes
RA/DQ/IQ/OQ

Operating Characteristics


Working mechanism
3D modular design
Integrated steps
Automatic control of production,cleaning,and sterilization
Batch vs. continuous operation
Batch
Automation level
PLC / HMI-based
CIP/SIP
CIP 121°C / SIP 135°C
Changeover time
Configured for modular adaptability
Traceability
Conforms to GAMP5 v-model
Validation process
Risk assessment / Design qualification / Installation qualification / Operation qualification

Physical Characteristics


Footprint
Compact
3D Modular Design
Yes
Tank Shape
Various
Material Origin
International/Domestic Brands
Control Panel Type
Siemens TP1200 Comfort series
Control System
PLC - Siemens S7-1500
Finish
Compact,Beautiful,Generous

Custom Options


HMI Type
TP1200 Comfort series
Control System
Siemens S7-1500 CPU series for PLC
Modular Design
3D modular design
Integration Possibilities
Automatic control of production,cleaning,and sterilization
Material Selection
International and domestic excellent brands