Sterile liquid preparation system for pharmaceutical use
Ensure the sterility and precision of your liquid formulations with a system designed for efficient mixing, filtration, and automatic control, ideal for maintaining high-quality standards in aseptic production environments.

Prepares and Sterilizes Liquid Dosage Forms
The Sterile Preparation Dosage System from AUSTAR is engineered to meet the rigorous demands of pharmaceutical and biotech industries. This aseptic liquid preparation system is uniquely designed with a 3D modular structure, enabling seamless integration into existing production lines. It excels in preparing, mixing, filtering, and sterilizing liquid formulations, making it ideal for producing end-products like insulin injections, intravenous saline drips, and artificial tears.
Using a Siemens S7-1500 PLC for precision control and a TP1200 Comfort series touch screen for intuitive operation, this system ensures not only high automation but also ease of use. This integration facilitates continuous operation under strict aseptic conditions, while the adherence to GAMP5 guidelines ensures robust program stability and traceability.
Select components, including tanks, pumps, and heat exchangers, are sourced from esteemed international brands, guaranteeing durability and quality. The system also supports comprehensive process validation, including risk assessment, design qualification, installation qualification, and operation qualification.
Incorporating automatic control for cleaning and sterilization, it minimizes downtime and maintains product integrity. The Sterile Preparation Dosage System is also energy-efficient, contributing to a reduced operational footprint, and complies with global pharmaceutical manufacturing standards, ensuring compatibility with GMP and FDA guidelines.
Benefits
- Ensures consistent product quality with fully automated aseptic processing.
- Minimizes operational disruptions through seamless integration and modular design.
- Enhances traceability and compliance with GAMP5-supported program optimization.
- Lowers risk of contamination via rigorous automated cleaning and sterilization protocols.
- Meets global pharmaceutical standards, facilitating smoother regulatory compliance efforts.
- Applications
- Liquid formulations,Injectable products,Infusion solutions,Oral liquid,Biopharmaceuticals,Eye drops,Aseptic liquid preparation
- End products
- Monoclonal antibodies,Cough syrup,Intravenous saline drips,Sterile saline solution,Vitamin c liquid supplements,Artificial tears,Insulin injections
- Steps before
- Raw Material Preparation,Formulation Development,Dispersion,Solution Mixing,Dissolution
- Steps after
- Sterilization,Filling,Inspection,Validate Processes,Packaging
- Input ingredients
- infusion solutions,injectable products,eye drops,oral liquid,water-soluble,oil-soluble
- Output ingredients
- quality products,aseptic liquid preparation
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Automation
- PLC-controlled (Siemens S7-1500 CPU)
- HMI Type
- TP1200 Comfort series
- Design Standard
- GAMP5 v-model
- Program Stability Improvement
- GAMP5 optimization
- Validation Processes
- RA/DQ/IQ/OQ
- Working mechanism
- 3D modular design
- Integrated steps
- Automatic control of production,cleaning,and sterilization
- Batch vs. continuous operation
- Batch
- Automation level
- PLC / HMI-based
- CIP/SIP
- CIP 121°C / SIP 135°C
- Changeover time
- Configured for modular adaptability
- Traceability
- Conforms to GAMP5 v-model
- Validation process
- Risk assessment / Design qualification / Installation qualification / Operation qualification
- Footprint
- Compact
- 3D Modular Design
- Yes
- Tank Shape
- Various
- Material Origin
- International/Domestic Brands
- Control Panel Type
- Siemens TP1200 Comfort series
- Control System
- PLC - Siemens S7-1500
- Finish
- Compact,Beautiful,Generous
- HMI Type
- TP1200 Comfort series
- Control System
- Siemens S7-1500 CPU series for PLC
- Modular Design
- 3D modular design
- Integration Possibilities
- Automatic control of production,cleaning,and sterilization
- Material Selection
- International and domestic excellent brands