Blow/fill/seal packaging for laboratory and clinical trials
Streamline your small-scale pharmaceutical production with precise control in blow/fill/seal packaging, ensuring sterility and efficiency for complex formulations in research and development environments.
Forms, Fills, and Seals Liquid Containers
The ASEP-TECH® LAB+ Blow/Fill/Seal Packaging Machine from Weiler Engineering offers a compact solution for laboratories and pilot production in pharmaceutical and biotech sectors. This machine excels in forming, filling, and sealing liquid products like vaccines, injectables, and ophthalmic solutions. With its all-electric servo motion controls, the LAB+ model ensures precision and flexibility, adapting easily to various container sizes through its stepped-base design for efficient changeover and maintenance.
This system is suitable for applications in small-scale production scenarios, including R&D and clinical trials, where exacting sterility standards are crucial. It supports Single-Use Technology (SUT) or CIP/SIP configurations and meets GMP and FDA compliance, making it ideal for producing pre-filled syringes, sterile saline vials, and other biologics.
The LAB+ processes up to 2,400 containers per hour, offering significant output for a small footprint machine. It allows easy integration into existing production lines with its PLC-controlled operations, enhancing automation through seamless upstream and downstream connectivity. Made with corrosion-resistant materials, it maintains high performance in various operating conditions, ensuring reliability across diverse pharmaceutical applications.
Benefits
- Enhances production efficiency with up to 2,400 containers per hour throughput.
- Maintains stringent sterility with compliance to GMP and FDA standards.
- Offers flexibility for small-scale production through versatile container size adaptability.
- Minimizes changeover time and maintenance efforts with its stepped-base design.
- Integrates seamlessly into existing processes with PLC-controlled automation.
- Applications
- Ophthalmics,Biologics,Vaccines,Nutraceuticals,Respiratory therapy,Small scale production,Lvps (large volume parenterals),Injectables,Svps (small volume parenterals),Eye care
- End products
- Sterile saline vials,Seasonal flu vaccines,Glaucoma treatment solutions,Antibiotic eye drops,Test batch pharmaceuticals,Monoclonal antibody formulations,Prefilled syringes,Vitamin d3 supplements,Asthma inhalation solutions
- Steps before
- Formulation,Filling Preparation
- Steps after
- Sealing,Labeling,Testing,Quality Control,Packaging
- Input ingredients
- laboratory materials,stability trial substances,clinical trial substances,503b compounds,vaccine ingredients,biologic materials
- Output ingredients
- sealed containers,packaged injectables,packaged small volume parenterals (SVPs),packaged large volume parenterals (LVPs),packaged eye care products,packaged ophthalmic solutions,packaged respiratory therapy solutions,packaged nutraceuticals
- Market info
- Weiler Engineering is known for designing and manufacturing advanced aseptic processing technologies, particularly its innovative Blow/Fill/Seal (BFS) systems, which provide efficient and sterile liquid packaging solutions for the pharmaceutical and healthcare industries.
- Automation
- All Electric-Servo motion controls
- Configuration
- Single-Use Technology (SUT) or CIP/SIP
- Footprint
- Small footprint machine
- Container Size
- 0.5 - 500 mL
- Number of Cavities
- 1,2,4,5,6,8,10
- Containers/Hour
- 200 - 2400
- Design
- Stepped-base design for easy maintenance and changeover
- Output
- Hourly output dependent upon container design and product characteristics
- Product Application
- Laboratory,stability/clinical trial,503b,vaccine,biologic,small scale production
- Working mechanism
- Blow/Fill/Seal system
- Integrated steps
- Blow,Fill,Seal
- CIP/SIP
- Single-Use Technology (SUT) or CIP/SIP configuration
- Automation level
- All Electric-Servo motion controls
- Compact design
- Stepped-base design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product Type
- Laboratory,stability/clinical trial,503b,vaccine,biologic,small scale production
- Product compatibility
- Injectables/SVPs and LVPs,Eye Care/Ophthalmics,Respiratory Therapy,Nutraceuticals
- Machine footprint
- Small footprint
- Discharge method
- Container filling
- Control panel type
- Electric-Servo motion controls
- Configuration
- Single-Use Technology (SUT) or CIP/SIP configuration
- Stepped-base design
- Easy maintenance and changeover
- Control panel type
- All Electric-Servo motion controls
- Configuration type
- Single-Use Technology (SUT) or CIP/SIP
- Machine versatility
- Extremely versatile,small footprint machine
- Stepped-base design
- For easy maintenance and changeover