Blow/fill/seal system for aseptic liquid packaging
Achieve efficient aseptic packaging with a system that combines blow molding, precise servo-controlled filling, and sealing, helping you streamline production while maintaining sterility of liquid products.
Blow Molds, Fills, and Seals Liquid Products
The ASEP-TECH® Model 640 from Weiler Engineering, Inc. is a high-speed packaging machine that excels in blow/fill/seal processes for liquid applications. This machine is particularly effective for industries such as pharmaceuticals, biotech, and nutraceuticals, addressing the need for efficient, sterile packaging. It supports a broad range of container sizes, from 0.2mL to 1000mL, making it versatile for products like sterile saline injectables and single-dose eye drop units. Designed for integration into complex production lines, the Model 640 offers servo-controlled fill motion and optional isolation insertion, enhancing its operational flexibility. With a stepped-base design, it simplifies maintenance and changeovers, minimizing downtime. The machine handles up to 18,000 containers per hour depending on design and product characteristics, with an emphasis on energy efficiency through optimized servo controls. This ensures lower operational costs while maintaining high throughput. Compliant with GMP and other regulatory standards, the Model 640 also offers customization options to meet specific user requirements and support from Weiler’s engineering team.
Benefits
- Enhances production efficiency with high-speed operation and minimal downtime.
- Reduces energy costs through optimized servo-controlled motion.
- Offers versatility in output, producing a wide range of container sizes.
- Ensures regulatory compliance with GMP standards for sterile packaging.
- Simplifies maintenance and changeovers with a user-friendly stepped-base design.
- Applications
- Ophthalmics,Respiratory therapy,Nutraceuticals,Injectables
- End products
- Vitamin-enriched vials,Single-dose eye drop units,Liquid dietary supplements,Sterile saline injectables,Asthma inhalant ampoules
- Steps before
- Material Preparation,Container Design
- Steps after
- Sterilization,Packing,Product Inspection,Labeling
- Input ingredients
- LDPE resin,aqueous solutions
- Output ingredients
- containers,bottles
- Market info
- Weiler Engineering is known for designing and manufacturing advanced aseptic processing technologies, particularly its innovative Blow/Fill/Seal (BFS) systems, which provide efficient and sterile liquid packaging solutions for the pharmaceutical and healthcare industries.
- Production Speed
- 4000–18000 Containers/Hour
- Container Size Range
- 0.2 mL to 1000 mL
- Number of Cavities
- 12,14,16,20,24,30,36,40,48,50
- Filling Motion Control
- Servo Controlled
- Design Feature
- Stepped-base Design
- Container Material
- LDPE
- Product Compatibility
- Aqueous Solutions
- Automation level
- Servo controlled
- Changeover time
- Stepped-base design for easy maintenance and changeover
- Batch vs. continuous operation
- High Speed Production
- Cleaning method
- Isolation available
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ISO Certification
- ISO 13485
- Control panel type
- Servo controlled fill motion
- Integration possibilities
- Cap Welder ready
- Container size range
- 0.2mL to 1000mL
- Number of cavities
- 12,14,16,20,24,30,36,40,48,50
- Stepped-base design
- For easy maintenance and changeover