Glass container Inspection line
Ensure precise quality control with a high-speed inspection line designed for glass containers, featuring cutting-edge visual and high voltage leak detection technologies that minimize false rejections and guarantee product integrity.
Inspects and Detects Leaks in Glass Containers
The N SERIES from the Marchesini Group is a continuous motion inspection machine designed for high-speed inspection of glass containers used in pharmaceutical applications. Its innovative design integrates visual inspection with high voltage leak detection (HVLD), ensuring the integrity of pharmaceutical vials, ampoules, and glass cartridges. Equipped with seven high-resolution cameras and efficient LED lighting, this machine executes precise inspections at rates up to 400 containers per minute. The recirculation feature of the N SERIES allows for double-inspection of containers, significantly reducing false rejection rates for products rejected by any two cameras. This feature is particularly beneficial for critical products like injectable antibiotics, vaccines, and hormone therapy injectables. The machine is equipped to perform standard inspections for extraneous particles and correct filling levels, with optional features such as ring/cap color control and plunger inspection for cartridges. Designed for seamless integration into pharmaceutical production lines, the N SERIES supports continuous operations, optimizing efficiency for manufacturers in both pharmaceutical and biotech industries while adhering to stringent GMP and FDA compliance standards.
Benefits
- Enhances inspection accuracy by reducing false rejection rates with double-inspection capability.
- Increases production efficiency by inspecting up to 400 containers per minute.
- Ensures product safety with integrated high voltage leak detection and visual inspection.
- Supports compliance with GMP and FDA standards for pharmaceutical applications.
- Adapts to complex manufacturing requirements with customizable camera settings for critical product inspection.
- Applications
- Liquid pharmaceuticals,Pharmaceutical ampoules,Pharmaceutical vials,Injectable pharmaceuticals,Glass cartridges
- End products
- Vaccines,Pre-filled glass cartridges for injectables,Anticoagulant injectables,Injectable antibiotics,Liquid medicine ampoules,Hormone therapy injectables,Sterile injectable vials,Biopharmaceuticals in liquid form,Pain management injectables
- Steps before
- Purification,Filling,Capping
- Steps after
- Sterilization,Packing,Leak Testing,Labelling
- Input ingredients
- glass containers,ampoules,vials,cartridges
- Output ingredients
- inspected glass containers,inspected ampoules,inspected vials,inspected cartridges
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Speed
- Up to 400 containers/min
- Inspection Methods
- Visual inspection,HVLD
- Camera Resolution
- 2 Megapixels
- Lighting Type
- High efficiency LED lights
- Recirculation Feature
- Double inspection for rejected containers
- Container Size Range
- 1 ml to 30 ml
- Output
- Up to 400 pieces/min
- Working Mechanism
- Continuous motion
- Integrated Steps
- Visual inspection and HVLD
- Automation Level
- High-speed automated
- Recirculation Function
- Double inspection for reject reduction
- Output Capacity
- Up to 400 containers per minute
- Container Size
- 1 ml – 30 ml
- Container Type
- Glass
- Product Range
- Ampoules,Vials,Cartridges
- Recirculation function
- Yes
- Control panel type
- HMI with touchscreen
- Integration possibilities
- PLC / SCADA systems
- Camera configuration
- Up to 7 cameras
- Recirculation feature
- Double inspection capability