Full-membrane water for injection (wfi) generation system

Ensure consistent high-quality injections by integrating real-time monitoring with advanced filtration technologies to effectively purify water and meet stringent pharmacopoeia standards.

Generates Pyrogen-Free Water for Injection

The Full-Membrane WFI Generation System from AUSTAR is an integrated solution for producing high-quality water for injection, essential across pharmaceutical, medical, and daily chemical industries. This system leverages cutting-edge water production technologies such as medium-pressure UV, reverse osmosis, EDI, and terminal ultrafiltration to remove pyrogenic impurities efficiently. With a production capacity ranging from 500 L/H to 10,000 L/H, it serves a wide variety of applications, including injectable drugs, vaccines, and personal care products like eye drops and skin lotions.

Employing continuous and automated operations, the Full-Membrane WFI Generation System ensures compliance with stringent pharmacopoeia standards by maintaining endotoxin levels below required indices. Real-time monitoring is achieved through integrated online systems tracking residual chlorine, conductivity, and microbial content, guaranteeing uninterrupted quality assurance.

Designed for durability and reliability, the system can be customized with corrosion-resistant materials such as stainless steel to suit specific operational environments, offering engineering support for tailored configurations. Additionally, it integrates smoothly into existing production lines, supported by PLC controls and remote monitoring capabilities, ensuring seamless alignment with upstream and downstream processes. Compliance with GMP and other relevant standards underscores its commitment to operational excellence and regulatory adherence.

Benefits

  • Ensures pharmaceutical-grade water with low endotoxin levels for safe drug formulation.
  • Increases efficiency with continuous, automated production reducing operational oversight.
  • Minimizes contamination risk through real-time online monitoring systems.
  • Scalable production capacity meets diverse batch requirements.
  • Complies with international standards, ensuring global regulatory acceptance.

General


Applications
Biopharmaceuticals,Daily chemicals,Pharmaceuticals
End products
Hair conditioner,Vaccines,Antibodies,Skin lotions,Mouthwashes,Eye drops,Injectable drugs,Nasal sprays,Shampoo,Liquid soaps
Steps before
Purification,Filtration,Reverse Osmosis,Medium-pressure UV Treatment
Steps after
Sterilization,Packaging,Quality Control
Input ingredients
feed water,reverse osmosis,medium-pressure UV
Output ingredients
water for injection (WFI),high-quality water,endotoxin-free water
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Production Capacity
500 L/H to 10000 L/H
Endotoxin Index
Lower than pharmacopoeia standard requirements
Automation
Real-time monitoring
Filtration Type
Ultrafiltration
Water Production Technologies
Medium-pressure UV,reverse osmosis,EDI,terminal UF

Operating Characteristics


Working mechanism
Reverse osmosis and ultrafiltration
Integrated steps
Filtration,UV treatment,reverse osmosis,EDI,UF
Monitoring techniques
Online residual chlorine,conductivity,microbial analysis
Automation level
Automated real-time monitoring
Production capacity
500 L/H to 10000 L/H
Pyrogen removal
Terminal ultrafiltration technology
Batch vs. continuous operation
Continuous

Product type Characteristics


Industry Application
Medical,daily chemical

Physical Characteristics


System Size
Varies,scales from 500 L/H to 10000 L/H
Construction Material
Stainless Steel
Shape
Modular
Feed/Discharge Method
Reverse Osmosis,EDI,Ultrafiltration

Custom Options


Control panel type
HMI/PLC-driven
Integration possibilities
Real-time monitoring systems
Customization based on capacity
500 L/H to 10000 L/H
Custom filtration stages
Reverse osmosis,EDI,UF