Automatic visual inspection for sterile preparations
Ensure the integrity of sterile products with precise visual inspections and defect detection, safeguarding patient safety while optimizing production efficiency.
Inspects, Detects Leaks, and Traces Pharmaceutical Products
The Inspection and Track & Trace System by AUSTAR is a comprehensive solution engineered to enhance quality assurance in pharmaceutical and biopharmaceutical production. It utilizes state-of-the-art inspection machines and deterministic leak detection technology as per USP1207 to ensure the integrity of sterile preparations. With capabilities for handling a variety of products such as monoclonal antibodies, insulin injections, and lyophilized vaccines, this system addresses the stringent requirements of pharmaceutical tablets, oral preparations, and injectable solutions.
This solution integrates seamlessly into high-speed, automated production lines, offering precise inspection and traceability for a wide range of containers, including vials, ampoules, and pre-filled syringes. The system is PLC-controlled for ease of integration and provides real-time monitoring and data access from L1 to L4 levels, supporting both regulatory compliance and operational efficiency.
Designed for energy efficiency, the system reduces labor costs and inspection error rates while ensuring compliance with FDA and GMP standards. Easy-to-maintain, it supports a variety of sterilizable materials, ensuring long-term durability and minimal contamination risk. Customized configurations are available to match specific operational needs, ensuring maximum adaptability and precision in pharmaceutical manufacturing environments.
Benefits
- Enhances product safety by detecting leaks and ensuring container integrity.
- Reduces labor costs and inspection errors through automated, high-speed operations.
- Ensures regulatory compliance with FDA and GMP standards for quality assurance.
- Offers flexible integration with existing systems, accommodating diverse packaging forms.
- Provides comprehensive traceability, securing the supply chain from production to distribution.
- Applications
- Pharmaceutical tablets,Oral preparations,Vials,Biopharmaceuticals,Ampoules,Pre-filled syringes,Sterile preparations,Injections,Capsules,Glass bottles
- End products
- Pre-filled syringe insulin,Antibiotic vials,Lyophilized vaccines,Vitamin capsules,Monoclonal antibodies,Antibiotic tablets,Iv infusion bottles,Parenteral nutrition solutions,Pain management ampoules,Insulin injections,Freeze-dried powders
- Steps before
- Filling,Sealing
- Steps after
- Packaging,Labeling
- Input ingredients
- sterile preparations,powder injections,freeze-drying powder injections,small-volume vial injections,ampoule injections,large-volume glass bottle injections,plastic bottle injections,soft bag injections,pre-filled injections,oral preparations,capsules,tablets,vial packaging,ampoules,card bottles,pre-filled syringes,glass bottles
- Output ingredients
- inspected sterile preparations,inspected powder injections,inspected freeze-drying powder injections,inspected vial injections,inspected ampoule injections,inspected glass bottle injections,inspected plastic bottle injections,inspected soft bag injections,inspected pre-filled injections,verified oral preparations,verified capsules,verified tablets,leak-tested vial packaging,leak-tested ampoules,leak-tested card bottles,leak-tested pre-filled syringes,leak-tested glass bottles
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Automation
- Automatic inspection
- Inspection capability
- Sterile and oral preparations
- Leak detection method
- Vacuum decay / pressure decay / laser headspace
- Traceability levels
- L1 to L4
- Traceability functions
- Bar code printing,tracking code identification
- Data interface capability
- Extensive
- Compliance
- FDA and EU GMP
- Operation speed
- High speed
- Detection accuracy
- High accuracy
- Cost efficiency
- Cost-effective leak detection
- System architecture
- ATS-CORE
- Packaging compatibility
- Vial,ampoules,syringes,glass bottles
- Inspection type
- Automatic / Manual
- Detection methods
- Leakage / Foreign bodies
- Inspection adaptability
- Sterile preparations / Oral preparations
- Automation level
- High speed / High efficiency
- Traceability levels
- L1 to L4
- Customization
- Equipment configuration
- Packaging applicability
- Vial / Ampoule / Glass Bottle / Plastic Bottle
- Non-destructive testing
- Yes
- Compliance and Documentation
- FDA / GMP of EU
- After-sales service
- Full range support
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product Type
- Sterile / Oral Preparations
- Machine footprint
- Customizable based on client needs
- Control panel type
- Integrated with multi-function capabilities
- Discharge method
- Designed for various sterile preparations
- Compact footprint
- Designed for efficient space utilization in production lines
- Control Panel Type
- Customized HMI integration
- Integration Possibilities
- Configurable inspection stations
- Software Configuration
- Customizable for regulatory compliance
- Service Support
- Professional After-Sales Service
- Inspection Type
- Customizable per client needs
- Leak Detection Methods
- Configurable according to preparation type
- Traceability Level
- L1-L4 Customization
- ATS-CORE Architecture
- Flexible for Various Regulatory Domains