Denesting system for Rtu syringes and vials
Need efficient denesting of sensitive pharmaceutical containers? Streamline your production line and ensure precise handling of pre-filled syringes and vials, facilitating smooth transitions to downstream operations like inspection and capping.
Denests and Positions RTU Syringes and Vials
The D-NEST from IMA Life is an automatic denesting machine engineered to improve the handling and transfer of RTU syringes and vials within pharmaceutical production lines. This compact machine excels in space efficiency, making it suitable for low to medium-speed operations where floor space is a premium. It effectively removes and positions filled and stoppered syringes or vials, ensuring precise alignment for downstream applications such as visual inspections, assembly, labeling, and capping.
Integrated with user-friendly Siemens touch screen interfaces, the D-NEST facilitates easy control and monitoring, enhancing operation efficiency and reducing operator strain. Constructed with stainless steel and FDA-approved inert plastic, it assures durability and compliance with stringent hygiene standards. Its design allows for simple dismantling of moving parts, ensuring quick and safe cleaning and maintenance procedures.
Pharmaceutical manufacturers can seamlessly connect the D-NEST with existing syringe/vial processing lines, providing automatic transition to further processing stages. This machine meets GMP standards, making it a reliable choice for biologic drugs, sterile vaccines, insulin syringes, and lyophilized vial production.
Benefits
- Enhances production line efficiency by ensuring precise denesting and placement of RTU syringes and vials.
- Minimizes operational footprint with its compact design, ideal for facilities with limited space.
- Reduces cleaning and maintenance time with easily dismantled components.
- Ensures compliance with GMP standards, supporting stringent pharmaceutical production requirements.
- Lowers operator workload with an intuitive Siemens touch screen interface, simplifying machine control.
- Applications
- Aseptic liquid,Pharmaceuticals,Injectable products,Vials,Biopharmaceuticals,Ready-to-use (rtu) syringes
- End products
- Insulin syringes,Lyophilized vials,Pre-filled syringes,Single-use injectable vials,Sterile vaccine vials,Pre-stoppered rtu vials,Biologic drug syringes
- Steps before
- Filling,Plugging,Stoppering
- Steps after
- Visual inspection,Syringe assembly,Labelling,Vial capping,Automatic vial loading,Freeze drying
- Input ingredients
- RTU syringes,RTU vials,filled syringes,plugged syringes,stoppered syringes,filled vials,stoppered vials
- Output ingredients
- denested syringes,denested vials,syringes for downstream processing,vials for downstream processing,syringes for visual inspection,vials for visual inspection,syringes for assembly,vials for assembly,syringes for labelling,vials for labelling,vials for capping,vials for lyo products
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Automation
- High degree of automation
- Material of Contact Parts
- Stainless steel or FDA-approved inert plastic
- User Interface
- User-friendly HMI with Siemens touch screen
- Design
- Ergonomic and compact
- Operation Speed
- Low-medium speed requirements
- Automation level
- High/PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick
- Cleaning method
- Easy dismantling/CIP-friendly
- Energy efficiency
- Low energy consumption
- Upstream/Downstream integration
- Seamless integration with assembly and inspection units
- Space efficiency
- Compact footprint
- Contact parts material
- Stainless steel,FDA-approved inert plastic materials
- Container size and shape
- Syringes,Vials
- Filling purpose
- Denesting for RTU syringes and vials
- Denesting application
- Syringe/Vial before downstream processing
- Production speed requirement
- Low-medium speed
- Automation level application
- Automatic
- Downstream connection
- Visual inspection,Syringe assembly,Labelling,Vial capping
- Lyo Product Handling
- Pre-stoppered vials
- Material cleanability
- Stainless steel,FDA-approved plastic
- User Interface
- Siemens touch screen
- Machine footprint
- Compact design
- Contact parts material
- Stainless steel or FDA-approved inert plastic
- Control panel type
- User-friendly HMI with Siemens touch screen
- Discharge method
- Single track to downstream equipment
- Footprint
- Compact
- Control panel type
- Siemens touch screen