Water for injections generation system
Ensure compliance with strict regulatory standards while providing pyrogen-free water essential for injectable drug production with this advanced generation system, integrating distillation and purification processes to maintain sterile conditions.

Purifies and Distributes Pyrogen-Free Water
The WFI Generation System from Fabtech is a crucial asset for pharmaceutical and biotech companies requiring consistent production of pyrogen-free water for injectable products. This system operates on the principles of multicolumn distillation, efficiently purifying water by removing ionic materials, particulates, and bacterial endotoxins, ensuring compliance with stringent USFDA, WHO, and cGMP standards.
Ideal for applications in sterile saline and ophthalmic solutions production, the system features an energy-saving design with falling film technology and an inbuilt sanitization mode to maintain sterility. With options for automatic and semi-automatic operational modes, it integrates seamlessly into existing processes, supported by SCADA for comprehensive control and monitoring.
Constructed from ASME BPE-grade materials, the system’s field piping is fully drainable and configured with zero dead leg valves, ensuring optimal flow and minimizing contamination risks. Furthermore, the equipment’s customization capabilities include options for integrating Pure Steam Generation, making it adaptable to a wide range of production needs.
Engineered with energy efficiency in mind, the system reduces operational costs without compromising performance. Supported by a detailed documentation package, including DQ, FAT, IQ, and OQ protocols, the WFI Generation System from Fabtech promotes high operational reliability and ease of maintenance through its compliant CIP systems.
Benefits
- Ensures product safety with consistently pyrogen-free, injectable-grade water.
- Lowers operational costs through energy-efficient falling film distillation technology.
- Enhances process reliability with automated and seamless integration into production lines.
- Complies with global pharmaceutical standards, supporting regulatory approval processes.
- Minimizes contamination risk with fully drainable piping and inbuilt sanitization modes.
- Applications
- Sterile water production,Injectable products,Biopharmaceuticals,Healthcare,Pharmaceuticals
- End products
- Ophthalmic solutions,Vaccine formulations,Biopharmaceutical injections,Injectable drugs,Intravenous solutions,Sterile saline solutions
- Steps before
- Purification,Pre-treatment
- Steps after
- Sterilization,Distribution
- Input ingredients
- pre-treated feed water,purified water
- Output ingredients
- 100% pyrogen-free water,residual ionic materials,particulates,colloids,non-volatile organic compounds,bacterial endotoxins
- Market info
- Pyrogen-free Water Production
- 100%
- Operating Temperature
- 80-85°C
- Operating Principle
- Falling Film Technology
- Automation
- Automatic/Semi-automatic
- Compliance
- 21 CFR Part 11
- Sanitization Mode
- Inbuilt for Sterile Conditions
- Piping
- ASME BPE Grade
- Orbital Welding
- High Quality with Boroscopy and Videoscopy
- Skid Design
- Standard/Reduced
- Configuration Options
- Customisable
- Documentation
- DQ,FAT Protocols,IQ,OQ
- Working Principle
- Falling film technology
- Temperature Maintenance
- 80-85 degrees C
- Automation Level
- Automatic/semi-automatic with SCADA
- Inbuilt Sanitization Mode
- Sterile conditions
- Compact footprint
- Standard/reduced skids for optimum performance/minimum footprint
- Control panel type
- Automatic/semi-automatic variants with SCADA
- Tank shape and size
- Multicolumn Distillation Unit
- Feed/discharge method
- Inbuilt sanitization mode for maintaining the loop under sterile conditions
- Customization
- Customisable configuration and Combi-unit option
- Construction
- High quality orbital welding with boroscopy and videoscopy
- Combi-unit option
- Pure Steam generation from the 1st Still outlet
- Automation variants
- Automatic/semi-automatic with 21 CFR Part 11 compliance
- Configuration type
- Customisable
- Control system
- SCADA integration
- Skid type
- Standard/reduced for minimum footprint
- Sanitization mode
- Inbuilt for sterile conditions