Industrial freeze dryer for pharmaceutical applications
Enhance your production line with precision cleaning solutions for pharmaceutical containers, ensuring compliance with stringent regulatory standards while minimizing contamination risks.
Cleans and Prepares Pharmaceutical Containers
The TRUKING Pharmaceutical Container Washing Machine with Ultrasonic Cleanser is engineered to address the rigorous cleaning demands of pharmaceutical and biotech industries. This equipment features an IPC-controlled system, ensuring compliance with 21 CFR part 11 with robust audit trails and data integrity. Designed for seamless integration, it supports a range of container types, from vials and ampoules to glass and plastic bottles, enhancing flexibility across production lines. Utilizing ultrasonic waves, it efficiently dislodges contaminants without compromising container integrity, allowing effective preparation for subsequent processes such as filling and capping. The compact design offers transparent viewing, facilitating easy monitoring and inspection. The washing machine optimizes energy usage with dedicated nozzles preventing cross-contamination, employing a separate WFI rinsing station. It adheres to stringent GAMP and FDA standards, providing pharmaceutical manufacturers with reliable performance and ease of maintenance through innovative design features. Customization options are available for specific production line requirements, backed by engineering support.
Benefits
- Enhances production efficiency with minimal container breakage.
- Ensures compliance with pharmaceutical standards, reducing regulatory risk.
- Increases flexibility with multi-format container compatibility.
- Reduces contamination risk with dedicated cleaning nozzles and separate rinsing stations.
- Lowers energy costs through optimized resource utilization.
- Applications
- Solid preparations,Plastic bottles,Vials,Injectable medications,Soft bag solutions,Bfs (blow-fill-seal) products,Biopharmaceuticals,Ampoules,Traditional chinese medicine,Glass bottles,Pre-filled syringes,Oral liquid formulations,Diagnostic reagents,Pharmaceuticals
- End products
- Buffered saline solutions,Antibiotic ampoules,Vaccines,Liquid suspensions,Insulin,Diagnostic test kits,Pre-filled insulin syringes,Cough syrup in plastic bottles,Herbal extracts,Pills,Tablets,Clear liquid vials,Iv solutions,Multi-dose bfs nasal sprays,Capsules
- Steps before
- Purification,Drying,Preparation,Extraction,Concentration
- Steps after
- Sterilization,Inspection,Packing,Capping,Lyophilization
- Input ingredients
- vials,ampoules,glass bottles,cartridges,pharmaceutical containers,media for cleaning
- Output ingredients
- clean pharmaceutical containers,wet,dry cleaned containers
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Compliance
- GAMP,cGMP,FDA
- Control System
- IPC (Industrial PC) with Audittrail,21 CFR Part 11 compliance
- Troubleshooting
- Graphical troubleshooting and remote bugging functions
- Design Integration
- CNC integrated design
- Machine Footprint
- Compact footprint design
- Cleaning Process
- Efficient use of utilities,WFI rinsing
- Filling Volume Range
- 30-1000 ml
- Cleaning Nozzles
- Dedicated nozzles for different media
- Automation level
- PLC / SCADA / IPC
- Cleaning method
- Ultrasonic / Wet,Dry Cleaning
- CIP/SIP
- CIP / Separate fine washing
- Changeover time
- Graphical troubleshooting and remote bugging
- Batch vs. continuous operation
- Batch
- Energy efficiency
- Efficient use of utilities
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Compact design with transparent cover for visible cleaning process
- Control panel type
- IPC (Industrial PC) with Audittrail features
- Cleaning method
- Wet,dry cleaning with ultrasonic cleanser
- Control panel type
- Industrial PC (IPC) control with Audit trail,data integrity and compliance with 21 CFR part 11
- Automation features
- CNC integrated design for coupling and remote bugging functions
- Flexibility in filling range
- 30-1000 ml
- Nozzle customization
- Dedicated nozzles for different media to avoid cross contamination
- Footprint design
- Compact footprint,transparent cover for process visibility