Depyrogenating tunnel for glass containers
Ensure the sterility of injectable medications by achieving reliable endotoxin reduction with continuous depyrogenation and thermal treatment, protecting your pharmaceutical products from contamination risks.
Removes Endotoxins from Glass Containers
The BLUE GALAXY Depyrogenation Tunnel from IMA Life is engineered for continuous sterilization and depyrogenation in pharmaceutical applications, effectively removing endotoxins from glass containers and ensuring sterility for injectable medications. It employs a dry heat process with advanced thyristor-controlled heating systems to optimize energy consumption. Designed for high-speed, automated operations, it integrates seamlessly into existing production lines handling glass vials, ampoules, and pre-filled syringes. Its automated unloading procedure, flexible PLC or PC configurations, and patent-pending dry-heat sterilization of the cooling zone enhance process efficiency and repeatability. The tunnel’s construction supports effective thermal treatment and air balancing while maintaining compliance with GMP standards. Additionally, it offers sustainable features like air recirculation and night mode, reducing energy use during off-peak hours. Optional configurations and technical support ensure tailored solutions for diverse pharmaceutical manufacturing needs.
Benefits
- Enhances product safety by ensuring effective endotoxin removal.
- Optimizes energy use with adaptive motor control for lower operating costs.
- Seamless integration into production lines minimizes installation disruptions.
- Supports sustainable operations with reduced energy consumption modes.
- Guarantees consistent sterilization, adhering to GMP standards for compliance.
- Applications
- Injectable vials,Glass containers,Drug packaging,Pharmaceuticals
- End products
- Lyophilized drugs,Sterile glass vials,Injectable medications,Pre-filled syringes,Pharmaceutical ampoules,Parenteral solutions
- Steps before
- Washing,Container Feeding
- Steps after
- Sterilization,Container Outfeed,Packing
- Input ingredients
- glass containers,vials
- Output ingredients
- depyrogenated glass containers,depyrogenated vials
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Automation
- Completely automatic unloading procedure
- Control and automation system
- Different PLC or PC types
- Power
- 39–214 kW
- Model Dimensions (X)
- 550–1,250 mm
- Model Dimensions (W)
- 1,705–2,410 mm
- Model Dimensions (L)
- 2,980–9,940 mm
- Model Dimensions (H)
- 2,980–3,175 mm
- Reduced Height Upon Request
- 2,700–2,760 mm
- Log Reduction
- Endotoxin reduction >log 3
- Heating and Cooling
- Air balancing,pressurisation
- Sterilisation Method
- Dry-heat/VHP
- Energy Regulation
- Thyristors TRIAC for current absorption control
- Air Velocity Control
- Automatic fan speed adjustment
- Night and Delayed Modes
- Reduced fan speed and temperature
- Delayed start up/run modes
- Container Handling
- Thermal treatment of glass containers
- Endotoxin reduction
- Log 3 reduction
- Automation level
- Completely automatic unloading procedure
- Air balancing system
- Automatic air velocity control
- Batch operation
- Continuous inline de-pyrogenation
- Energy efficiency
- Thyristors TRIAC for current regulation
- Process repeatability
- Overpressure in hot zone
- Continuous depyrogenation
- Yes
- Pharmacopoeia Standards
- All Pharmacopoeia
- Machine footprint
- Varies by model
- Length
- 2,980 mm to 9,940 mm
- Width
- 1,705 mm to 2,410 mm
- Height
- 2,980 mm to 3,175 mm
- Reduction in height upon request
- 2,700 mm to 2,760 mm
- Control panel type
- PLC/PC integration
- Integration possibilities
- Compatible with isolators and lines handling highly toxic compounds