Pharmaceutical preparation system

Achieve seamless integration in pharmaceutical processes with a preparation system that optimizes production for liquid and lyophilized products, ensuring compliance and efficiency in every step.

Cultivates and Controls Biopharmaceutical Production

The Bioreactor System from TRUKING Technology Limited offers a state-of-the-art solution for biopharmaceutical and pharmaceutical manufacturing. This system employs precise environmental control to optimize cell cultivation, critical for producing injectable and lyophilized products such as vaccines and prefilled syringes. Designed for industries requiring stringent compliance, the system supports applications including protein solutions, oral liquids, and diagnostic reagents. Featuring compact modular skids, it integrates seamlessly into existing operations with one-touch automated processes. The bioreactor’s robust construction ensures material compatibility, and its CIP/SIP capabilities facilitate efficient cleaning and maintenance. Engineered to comply with international standards like GAMP, cGMP, and FDA, it promises reliability and consistency in high-demand production environments. Customization options are available to suit specific operational requirements, backed by comprehensive engineering support.

Benefits

  • Ensures product consistency and quality with precise environmental control.
  • Increases operational efficiency through seamless integration with continuous and automatic production lines.
  • Minimizes contamination risk with CIP/SIP systems for efficient cleaning and maintenance.
  • Meets stringent global compliance standards including GAMP, cGMP, and FDA, ensuring regulatory adherence.
  • Offers flexible operation with customizable configurations tailored to specific production needs.

General


Applications
Freeze-dried applications,Pharmaceutical liquids,Injectable,Softbag production,Lyophilization production,Biopharmaceuticals,Oral liquids,Aerosols,Bfs production,Diagnostic reagent filling,Pre-filled syringe production,Ampoule production,Chinese traditional medicine,Oral preparation,Ophthalmic products
End products
Lyophilized diagnostic agents,Protein solutions for biopharmaceuticals,Freeze-dried vaccines,Vaccine vials,Prefilled syringes for biologics,Cough syrups,Herbal extract capsules,Diagnostic test kits,Inhalation solutions,Intravenous drip bags,Eye drops,Insulin ampoules
Steps before
Purification,Separation,Extraction,Concentration
Steps after
Sterilization,Packing,Inspection,Leakage Testing
Input ingredients
pharmaceutical ingredients,oral liquids,aerosols,ophthalmic solutions
Output ingredients
freeze-dried products,oral liquid preparations,ampoules,pre-filled syringes,soft bags
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Automation
Fully automatic
Compliance
GAMP,cGMP,FDA
Control system
Industrial PC control
Data integrity
21 CFR Part 11 compliance
Design simulation
3D simulation
Feature
Online CIP/SIP
Modular design
Compact modular skids
Product residue
Minimum
Quality control
In-house fabrication
Utility consumption
Optimized

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Industrial PC control
Machine footprint
Compact modular skids
Tank shape and size
In house fabrication with customizable design

Custom Options


Control panel type
Industrial PC control
Integration possibilities
Remote access
Modular design
Compact modular skids
Process System Customization
Customized solutions for pharmaceutical and bio-pharmaceutical industries