High-speed ampoule filling unit
Ensure precision and speed with this cutting-edge solution designed for efficient filling and sealing of ampoules, vital in safeguarding liquid medications’ sterility and quality in fast-paced production environments.
Fills and Seals Ampoules for Pharmaceuticals
The Ampoule Filling and Sealing Machine from TRUKING TECHNOLOGY LIMITED offers pharmaceutical manufacturers and biotech companies a fully servo-driven solution for precise ampoule production. Utilizing state-of-the-art volumetric filling technology, it ensures dosing accuracy within ±0.5% to ±1%. This machine operates with an innovative walking beam design that minimizes vibration for superior sealing quality, even at high speeds. Applications include the production of insulin, vaccines, and antibiotic injectable liquids. With an industrial PC control system, it enables remote access and complies with 21 CFR Part 11, ensuring data integrity and audit trail capabilities. The compact ergonomic design supports seamless integration into existing production lines, while its customizable configuration caters to specific floor plan requirements. Additionally, it features an online CIP-SIP system for efficient cleaning and sterilization, making it suitable for aseptic processing environments. The equipment’s construction from SS316L and its progressive inert gas purging system further assure product quality by maintaining an oxygen residue of less than 1%.
Benefits
- Enhances production efficiency with high-speed, vibration-free operation.
- Guarantees precise liquid delivery, reducing waste with exceptional dosing accuracy.
- Simplifies compliance processes by meeting stringent 21 CFR Part 11 standards.
- Minimizes contamination risks through an integrated CIP-SIP cleaning system.
- Customizable design allows seamless integration into existing facilities.
- Applications
- Oral preparations,Softbag production,Lyophilization production,Bfs production,Injectables,Pre-filled syringe production,Ampoule production,Diagnostic reagents
- End products
- Pre-filled vaccine syringes,Liquid analgesics,Vaccines,Liquid tubulin syringes,Insulin,Freeze-dried pharmaceutical compounds,Iv nutrient softbags,Electrolyte solution softbags,Cough syrups,Blood analysis reagents,Diagnostic test kits,Single-dose bfs eye drops,Antibiotic injectable liquids,Multivitamin liquid oral preparations,Bfs inhalation solutions,Hormonal injections
- Steps before
- Washing,Preparation,Purification,Concentration,Drying
- Steps after
- Sealing,Sterilization,Inspection,Packaging
- Input ingredients
- ampoules,vials,soft bags,glass bottles,plastic bottles,bulk liquid products,bulk powder products,sterilized components
- Output ingredients
- filled ampoules,sealed ampoules,lyophilized products,pre-filled syringes,aseptic-filled containers,oral liquid medicines,solid preparations,biopharmaceuticals
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Automation
- Fully Servo driven system
- Accuracy
- ±0.5%–±1%
- Dosing accuracy
- ±0.5%–±1%
- Control System
- Industrial PC control with HMI
- Data Integrity
- 21 CFR Part 11 compliance
- Inert Gas Purging
- Oxygen residue less than 1%
- Sealing Quality
- Excellent with progressive heating system
- Automation level
- PLC / Industrial PC
- CIP/SIP
- Online CIP-SIP system
- Cleaning method
- Automated cleaning procedures
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Efficient integration
- Energy efficiency
- Efficient dosing,sealing
- Air incorporation control
- Inert gas purging
- Abrasion resistance
- Stainless steel components
- Biological compatibility
- Pharmaceutical grade materials
- Cleanability
- CIP/SIP capability
- Corrosive resistance (e.g. acids)
- SS316L
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Compact ergonomic design
- Control panel type
- Industrial PC control
- Discharge method
- Non-vibrational walking beam design
- Control panel type
- Industrial PC control
- Integration possibilities
- Customized floor plan integration
- Automation,Feedback System
- Auto adjustment and feedback from HMI