Ventilated autoclave for sterile product preparation

Ensure precise sterilization for injectable drugs and vaccine production with advanced ventilation technology, enhancing safety and efficiency in biopharmaceutical manufacturing operations.

Sterilizes Equipment and Products Reliably

The Ventilated Autoclave from SOFAST is an engineered solution for sterilization in sterile product processing. Featuring a robust construction, it utilizes advanced airflow techniques to ensure uniform heat distribution and effective sterilization of tools and equipment. This autoclave is integral to operations in pharmaceuticals and biotech for producing injectable drugs and vaccines. With capacity options to accommodate various batch sizes, it’s adaptable for both high-speed and manual operations. The system is PLC-controlled, enhancing automation and allowing seamless integration into existing production lines. Constructed from high-grade stainless steel, it ensures corrosion resistance and meets GMP and FDA standards. The unit also supports efficiency with its optimized energy usage and is equipped with CIP systems for ease of cleaning and reduced downtime. Custom engineering support is available to tailor the autoclave’s features to your specific production requirements.

Benefits

  • Ensures consistent sterility, safeguarding product integrity and compliance.
  • Minimizes operational downtime with efficient CIP cleaning systems.
  • Lowers energy consumption through optimized heat distribution.
  • Seamlessly integrates into existing production systems for streamlined operations.
  • Customizable configurations meet diverse production needs.

General


Applications
Chemical processing,Sterile products,Biopharmaceuticals,Decontamination,Pharmaceuticals
End products
Vaccines,Decontaminated laboratory glassware,Sterile surgical instruments,Chemically treated reagents,Antibody therapies,Aseptic process equipment,Injectable drugs,Sterile saline solutions
Steps before
Preparation of sterile products,Decontamination,Equipment design
Steps after
Qualification,System upgrade,Performance improvement
Input ingredients
Output ingredients
Market info

Technical Specifications


Cycle temperature
121–135°C
Cycle time
15–60 min
Automation
PLC-controlled
Capacity
Varies depending on model
Sterilization method
Superheated Water / Steam vacuum
Decontamination method
VHP Biodecontamination
Tanks
Mobile and fixed
Steam generation
Available

Operating Characteristics


Working mechanism
Autoclave / Washer / Biodecontamination
Automation level
Manual / PLC
CIP/SIP
CIP 121°C / SIP 135°C
Batch vs. continuous operation
Batch
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Product type Characteristics


Decontamination compatibility
Suitable for biodecontamination

Custom Options


Control panel type
PLC / Touchscreen HMI
Integration possibilities
SCADA / MES
Vessel size
Customizable
Material Options
Stainless Steel / Custom Alloys
Heating/Cooling Options
Direct Steam / Indirect Heating
Automation level
Customizable (Manual to Fully Automated)
Sterilization Process
Superheated Water / Steam Vacuum
Decontamination Method
VHP / Steam
Tank Design
Mobile / Fixed
Equipment Configuration
Standalone / Integrated Systems