Automatic inspection system for ampoules and vials

Ensure precision in pharmaceutical production with a comprehensive inspection system that detects particles as small as 40 μm, safeguarding product integrity and compliance.

Inspects and Identifies Defects in Pharmaceutical Containers

The Automatic Inspection Machine from Truking Technology Limited is engineered to meet the demanding quality requirements of the pharmaceutical industry. This machine excels in detecting impurities and defects in vials and ampoules by utilizing a servo mechanical system integrated with state-of-the-art software for visual inspections. With a precision tuned to a detectable threshold of 40 μm, it ensures compliance with GAMP, cGMP, and FDA standards. It supports a 360° inspection perspective, capturing high-resolution images across various stations to differentiate between bubbles and particles. The machine also targets cosmetic defects, offering a dedicated collection area for products with only cosmetic issues. Designed for seamless integration into existing production lines, it features an industrial PC for control, complete with features for data integrity and audit trails, complying with 21 CFR Part 11. This system is particularly suitable for producing monoclonal antibodies, vaccines, and pre-filled syringes, among other sensitive pharmaceutical products, and enhances efficiency in high-speed, automated operations.

Benefits

  • Ensures product quality and safety by accurately detecting impurities and defects.
  • Minimizes operational interruptions with high-speed, automated inspection processes.
  • Complies with stringent industry standards such as GAMP, cGMP, and FDA, securing regulatory approval.
  • Enhances precision in sorting with 360° inspection and advanced imaging algorithms.
  • Supports data integrity and audit trails with 21 CFR Part 11 compliant controls.

General


Applications
Liquid formulations,Pharmaceutical tablets,Injectable,Fine chemicals,Softbag production,Lyophilization production,Biopharmaceuticals,Diagnostic reagents,Traditional chinese medicine,Bfs production,Pre-filled syringe production,Ampoule production,Oral preparation
End products
Freeze-dried injectable drugs,Antibiotic vials,Vaccines,Specialty chemicals,Pre-filled insulin syringes,Insulin,Monoclonal antibodies,Cough syrup,Pharmaceutical coatings,Diagnostic test kits,Blow-fill-seal iv fluids,Eye drops,Herbal extracts,Traditional chinese medicine pills,Paracetamol tablets,Soft bag saline solutions
Steps before
Preparation System,Bioreactor System,Extraction,Concentration,Purification and Separation,Drying
Steps after
Sterilizing and Washing,Leakage Testing,Secondary Packaging,Inspection,X-ray Particles Inspection,Ampoule Sealing Head Detection
Input ingredients
vials,ampoules,soft bags,glass bottles,plastic bottles,diagnostic reagents,oral liquids,pre-filled syringes,traditional Chinese medicine extracts
Output ingredients
inspected vials,inspected ampoules,freeze-dried products,aseptic-filled containers,processed oral liquids,purified substances,lyophilized products,bioreactor-derived products,sterile and inspected medicine containers
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Automation
PLC-controlled
Detection type
Vision
Accuracy
Detectable precision of 40 μm
Viewing angle
360° view
Compliance
GAMP,cGMP,FDA
Container type
Vials,Ampoules
Software performance
High resolution imaging and optimization algorithms
Control system
Industrial PC
Inspection capabilities
Particle,bottle crack,liquid level detection
Compliance,Certifications
21 CFR Part 11 compliance
Software features
Audit trail,data integrity,Graphical debugging

Operating Characteristics


Visual Inspection Precision
40 μm
View Angle
360°
Automation level
Fully Automatic
Environmental Interference
Zero
Data Compliance
21 CFR Part 11
Bottle Inspection
Black particle,White particle,Bottle crack,Liquid level,Glass fragments
Defect Inspection
Cosmetic defects like cap color,scratches,logo tarnish
Inspection Software Optimization
Bubble and Particle Differentiation

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm