Steam air autoclave for pharmaceutical industry
Ensure precise sterilization of sensitive pharmaceutical products while maintaining package integrity with an advanced steam air autoclave, optimizing cycle times and enhancing process reliability in critical applications.
Sterilizes and Conditions Pharmaceutical Liquid Products
The Steristeam Air Steam Autoclave from Steriflow is engineered for precision in sterilizing pharmaceutical and biopharmaceutical products, such as vaccine vials, pre-filled syringes, and saline solution bags. Its unique cascade water system ensures uniform temperature distribution, reducing cycle time and energy usage. Equipped with a powerful fan for effective heat transfer, it incorporates MPI technology for real-time monitoring and control, facilitating seamless integration into high-speed, automated production lines. Pre-heating and cooling phases are efficiently managed with adjustable steam injection and water level control via a radar system. Made with durable materials like stainless steel to withstand corrosive environments, the autoclave meets GMP and FDA compliance standards, making it ideal for critical medical applications. Optional configurations and expert engineering support are available to meet specific operational needs. Cleaning is simplified with a built-in CIP system, ensuring minimal downtime and maintenance.
Benefits
- Enhances process efficiency with precise temperature control for consistent sterilization.
- Minimizes cycle time through a high-capacity cooling system and rapid heat transfer.
- Complies with GMP and FDA standards, ensuring safe and regulatory-compliant operation.
- Integrates seamlessly into automated production lines, reducing manual interference.
- Provides reliable operation with robust construction and radar-controlled water levels.
- Applications
- Pharmaceutical solutions,Liquid formulations,Saline solution bags,Blister packs,Biopharmaceuticals
- End products
- Intravenous saline drip bags,Injectable solutions,Antibiotic blister packs,Pre-filled syringes,Oral liquid suspensions,Parenteral nutrition bags,Vaccine vials
- Steps before
- Filling,Pre-heating
- Steps after
- Pre-cooling,Final cooling,Drying,Packaging
- Input ingredients
- PVC pouches,solution,bags of saline solution,blister pack
- Output ingredients
- sterilized PVC pouches,sterilized saline solution bags,sterilized blister packs
- Market info
- Steriflow SAS is renowned for its expertise in manufacturing industrial sterilization and pasteurization equipment, particularly retorts, used in the food and pharmaceutical industries, recognized for reliability, innovation, and adherence to stringent safety and quality standards.
- Standard sizes
- 1300 mm,1450 mm,1600 mm,1800 mm,2000 mm
- Pre-heating temperature
- 100°C – 0.2 bar
- Heating temperature
- Set temperature up to 121°C
- Automation
- MPI control system
- Cooling medium
- Cascading recycled water
- Cooling time
- Adjustable based on cycle
- Air pressure
- Back pressure with compressed air
- Cooling capacity
- Powerful pump coupled with high flows
- Fan operation
- Continually monitored
- Cycle time
- Optimized for shorter durations
- Temperature control
- Radar level and MPI management
- Working mechanism
- Direct-steam-injection
- Integrated steps
- Pre-heating,Heating,Pre-cooling,Final cooling
- CIP/SIP
- Not specified
- Batch vs. continuous operation
- Batch
- Automation level
- MPI Expert Control System
- Cooling method
- Cascading recycled water
- Drying capability
- Yes,at end of cycle
- Biological compatibility
- Yes
- Cleanability
- Suitable for sterile environments
- Corrosive resistance (e.g. acids)
- High resistance
- Density/particle size
- Not applicable
- Machine footprint
- Varies by size (1300 mm to 2000 mm)
- Basket size
- Standard diameters (not specified but common sizes available)
- Door type
- Hydraulic cylinder automatic locking
- Cooling system
- Powerful cascading water
- Control panel type
- GAMP high performance user-friendly control panel
- Customizable size
- Standard sizes
- Custom sizes available
- Door locking mechanism
- Hydraulic cylinder with mechanical block
- Cooling system configuration
- Cascading recycled water
- Pressure programming
- Back pressure with compressed air
- Radar level control
- Used in cooling phase