Aseptic blow fill seal system
Ensure sterile, high-speed production of liquid pharmaceuticals by integrating a cutting-edge system that seamlessly forms, fills, and seals containers under aseptic conditions, minimizing contamination risks while enhancing operational efficiency.
Forms, Fills, and Seals Aseptic Containers
The TRUKING Blow Fill Seal Machine is a cutting-edge solution for aseptic packaging, ideal for pharmaceutical and biotech applications. It excels in forming, filling, and sealing containers with precision and reliability, ensuring product sterility and integrity. The machine utilizes an efficient extrusion and molding process, with a dosing system that consumes 30% less energy owing to optimized motor control. Capable of handling various container sizes from 0.5ml to 1 liter, it achieves a stable output of 24,000 units per hour for 2ml containers.
This machine is integral to processes where injectable and lyophilized products, ampoules, and pre-filled syringes are produced. It’s engineered to accommodate high-speed, continuous production environments with seamless integration into existing production lines through automated and PLC-controlled systems. Available in robust material options, it complies with stringent regulations such as GAMP, cGMP, and FDA standards. Maintenance is streamlined through a comprehensive CIP system, and custom molds and turnkey solutions are provided for specific client needs.
Benefits
- Ensures product sterility and integrity through aseptic processing.
- Increases production efficiency with a stable output of up to 24,000 units per hour.
- Lowers operational costs with a dosing system that reduces energy consumption by 30%.
- Supports compliance with GAMP, cGMP, and FDA standards to meet regulatory requirements.
- Offers customization and turnkey solutions for specific production needs.
- Applications
- Injectable,Oral liquid,Softbag production,Lyophilization production,Bfs production,Diagnostic reagent filling,Pre-filled syringe production,Ampoule production,Oral preparation
- End products
- Single-dose ampoules,Vaccines,Bfs packaged nasal sprays,Protein-based drugs,Bfs packaged eye drops,Iv saline bags,Liquid vitamins,Antibiotics,Cough syrup,Liquid pain relievers,Reagent vials,Liquid antacids,Diagnostic test kits,Hormone treatments,Freeze-dried pharmaceuticals,Multi-dose ampoules,Pre-filled syringes with insulin
- Steps before
- Purification,Extraction,Concentration,Drying,Separation,Crystallization
- Steps after
- Sterilization,Inspection,Packing,Leakage Testing,Secondary Packaging
- Input ingredients
- containers,ampoules,liquids,materials for aseptic processing,energy,mold customization materials
- Output ingredients
- formed and sealed ampoules,bottles with capacity ranging from 0.5ml to 1 liter,filled containers,lyophilized products,injected products
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Container capacity range
- 0.5ml to 1 liter
- Output rate
- 24000 units per hour for 2ml
- Wall thickness control
- ± 0.02mm
- Energy consumption
- 30% less
- Customization
- Molds as per customer request
- Container Handling Range
- 0.5ml to 1 liter
- Automation level
- High (Aseptic,PLC-controlled)
- Batch vs. continuous operation
- Continuous
- Dosing System Efficiency
- Highly efficient,30% less energy consumption
- Extrusion System Stability
- Good stability and tensile strength
- Wall Thickness Control
- ± 0.02mm
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size range
- 0.5ml to 1 liter
- Output capacity
- 24000 units per hour for 2ml
- Wall thickness control
- ± 0.02mm
- Customization in Molds
- As per customer request
- Customization in Molds
- As per customer request
- Complete turnkey solutions
- Offered
- Container capacity range
- 0.5ml to 1 liter
- Stable rated output
- 24000 units per hour for 2ml