Pharma manufacturing process vessels

Ensure contamination-free production of sterile liquid formulations with process vessels designed for seamless integration, precise heating and cooling, and stringent sterilization, meeting all regulatory guidelines for injectable drug manufacturing.

Ensures Sterile Liquid Formulation Production

Fabtech’s skid mounted Process Vessels offer a customizable solution for sterile manufacturing in the pharmaceutical, biotech, and healthcare industries. These vessels excel in producing biopharmaceuticals, injectables, and sterile formulations by integrating seamlessly with existing process equipment and utilities. With features such as auto heating and cooling, they maintain stringent control over sterilization processes, ensuring compliance with USFDA, WHO, and cGMP guidelines. The vessels support applications like vaccine and insulin production, facilitated by electropolished contact surfaces and high-quality orbital welding for contamination-free results. Ergonomically designed with safety features, these vessels include integrated documentation like DQ and IQ/OQ, ensuring thorough validation. Available in automatic and semi-automatic configurations, they support flexible operations within clean and unclean environments.

Benefits

  • Ensures contamination-free production, enhancing product safety and quality.
  • Streamlines regulatory compliance with USFDA and cGMP-approved design.
  • Reduces operational footprint with space-saving skid mounted design.
  • Simplifies validation processes with comprehensive documentation and integrated safety features.
  • Enhances operational flexibility with customizable configurations and seamless integration.

General


Applications
Liquid formulations,Sterile formulations,Biopharmaceuticals,Healthcare,Injectable drugs,Pharmaceuticals
End products
Liquid analgesics,Vaccines,Nutritional supplements,Insulin,Monoclonal antibodies,Iv fluids,Eye drops,Antibiotic injections,Oral vaccines,Sterile injectable solutions
Steps before
Purification,Water Treatment,Solution Preparation
Steps after
Sterilization,Filling,Packing
Input ingredients
sterile drugs,raw materials,injectable ingredients
Output ingredients
sterile injectable drugs,contamination-free products
Market info

Technical Specifications


Capacity
Wide range of volume capacities
Automation
Automatic / Semi-automatic
Heating and Cooling Arrangements
Auto based on process requirements
Surface Finish
Electropolished to less than 0.4 RA microns
Welding Quality
High quality orbital welding with boroscopy and videoscopy
Piping Standard
ASME BPE grade field piping
Insulation
For sterilisation temperatures
Integration
Integrated with zero dead leg valves
Compliance
21 CFR Part 11 compliance with SCADA

Operating Characteristics


Automation level
Automatic/Semi-automatic with 21 CFR Part 11 compliance,SCADA
Batch vs. continuous operation
Batch
CIP/SIP
CIP,SIP capability
Cleaning method
CIP/SIP
Integrated steps
Seamless integration with process equipment
Compliance,Certifications
USFDA,WHO,MHRA,ASME BPE,cGMP
Flexibility
Customisable configuration
Safety Features
Insulated for sterilisation temperatures

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Skid based,space-saving
Shape
Vessels - cylindrical
Size
Varies based on volume capacity
Support equipment design
Ergonomically designed structural platforms and ladders
Discharge method
Integrated with transfer piping

Custom Options


Configuration
Customizable
Auto Heating and Cooling
Based on process requirements
Skid Based Solutions
Simple and space-saving
Access Support
Ergonomically designed platforms and ladders
Sterilization Insulation
Temperature resistant with safety features
Polished Contact Parts
Electropolished < 0.4 RA microns
Automation Level
Automatic/semi-automatic
CFR Compliance
21 CFR Part 11
Piping Integration
ASME BPE Grade
Drainability
Fully drainable with zero dead leg
Documentation Dossiers
Includes DQ,FAT,IQ,OQ Protocols