Automatic inspection and leak test for pharma containers
Ensure container integrity for injectables with high-speed inspection and precise leak detection, crucial for quality assurance in parenteral production lines.
Detects Micro Leaks in Pharmaceutical Containers
The Leakage Tester from TRUKING offers a fully automated solution for detecting micro leaks in pharmaceutical containers. Utilizing high-voltage discharge technology, it inspects closed containers like ampoules and pre-filled syringes for micro pores down to 0.2 μm. Capable of handling various applications from vaccines to diagnostic reagents, it ensures product integrity and compliance with stringent industry standards such as cGMP and FDA. The system is equipped with a servo drive, providing stable and reliable operation at high speeds while minimizing energy consumption. Designed for seamless integration, it can function independently or alongside other inspection systems, with a comprehensive control interface for remote monitoring and data integrity in accordance with 21 CFR Part 11. The machine supports efficient cleaning protocols to maintain sterile conditions. Custom engineering support allows for tailored system configurations to meet specific operational requirements and optimize production efficiency.
Benefits
- Enhances product safety by ensuring complete leak detection for micro pores as small as 0.2 μm.
- Reduces manual inspection labor through fully automated operation.
- Increases operational efficiency with high-speed, continuous processing.
- Maintains compliance with cGMP and FDA standards, ensuring regulatory adherence.
- Minimizes contamination risks with robust and easy-to-clean design.
- Applications
- Oral liquid preparations,Lyophilized products,Softbag products,Ampoules,Pre-filled syringes,Traditional chinese medicine,Injectables,Bfs products,Diagnostic reagents
- End products
- Insulin pre-filled syringes,Vaccines,Cough syrups,Covid-19 test reagents,Vitamin ampoules,Herbal extracts,Freeze-dried pharmaceuticals,Iv solutions in bfs packaging,Parenteral nutrition bags
- Steps before
- Preparation,Filling
- Steps after
- Sterilization,Packaging,Inspection,Leak Testing
- Input ingredients
- vials,ampoules,oral liquids,closed container,bottles,containers with cosmetic defects
- Output ingredients
- micro pore detected containers,liquid level checked containers,containers with cap color defects,containers with cap scratches,black particle detected containers,white particle detected containers,bottle crack detected containers,glass fragment detected containers,unqualified container
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Leak Detection Accuracy
- Better than 0.2 μm
- Inspection Vision Precision
- 40 μm
- High Voltage Leak Detection
- Nondestructive
- Inspect Micro Pores Size
- 0.2 μm
- Automation
- Fully Automatic
- Control System
- Industrial PC
- Synchronization
- Can be synchronized with inspection HMI
- High Voltage Application
- Closed Container Inspection
- View Angle
- 360°
- Servo Mechanical System
- State of the Art
- Software Performance
- Optimized
- Current Measurement
- Continuous
- Defect Types
- Black/White particles,Bottle crack,Liquid level,Glass fragments
- Cosmetic Defects Inspected
- Cap color,Cap scratches/logo tarnish
- Automation level
- Fully automatic/PLC
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- No CIP/SIP mentioned,manual cleaning implied
- Changeover time
- Minimal due to automation
- High voltage leak detection
- Suitable for closed containers
- Visual inspection capability
- 360° bottle view
- Leak detection accuracy
- Better than 0.2 μm
- Control system integration
- Synchronized with inspection HMI
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Automatic
- Control panel type
- Industrial PC control
- Control panel type
- Integrated HMI / Independent Control
- Integration possibilities
- Compatible with Automatic Light Inspection Machines
- Automation level
- Fully automatic
- Servo drive system
- Stable and reliable operation
- High voltage leak detection
- Nondestructive,integrated with inspection outfeed
- Viewing window
- 360° bottle view