Aseptic separator for high solid content in biopharma
Ensure high yield and optimal purity in biopharmaceuticals with this advanced aseptic separator, designed for efficient handling of shear-sensitive products and seamless integration into your continuous production line.
Separates and Purifies Biopharmaceutical Liquids
The GEA pharma separator aseptic N is a cutting-edge nozzle separator designed for pharmaceutical and biotech applications, offering smooth handling and high separation performance. This equipment addresses the challenge of preserving the integrity of shear-sensitive biopharmaceutical products, such as vaccines and monoclonal antibodies, through its hydrohermetic inlet and optimized bowl design. Accommodating up to 35 vol% solids, the separator ensures efficient processing of liquid formulations, enabling maximum yield with its adaptable flexicon nozzle bowl.
Equipped with an Integrated Direct Drive (IDD) system, the separator delivers high cleanroom class compatibility with reduced wear and maintenance due to fewer moving parts. The automatic SIP/CIP capabilities streamline cleaning, meeting stringent ASME BPE standards for hygiene and compliance. Ideal for continuous, high-speed operations, the GEA pharma separator integrates seamlessly into existing production lines, with its skid offering flexible capacity options to suit different process requirements.
Benefits
- Enhances product integrity by gently handling shear-sensitive biopharmaceuticals.
- Increases yield with adaptable outlet concentration control during production.
- Minimizes contamination risk with automatic sterile-in-place (SIP) and clean-in-place (CIP) processes.
- Decreases maintenance demands due to direct drive technology with fewer wear parts.
- Ensures regulatory alignment with ASME BPE-compliant design.
- Applications
- Liquid formulations,Biopharmaceuticals,Aseptic processing,Pharmaceuticals
- End products
- Biologics,Vaccines,Monoclonal antibodies,Sterile suspensions,Liquid medications,Protein solutions,Injectable drugs,Aseptic enzyme preparations
- Steps before
- Purification,Emulsification
- Steps after
- Sterilization,Packing
- Input ingredients
- biopharma products,shear sensitive products,cells,solid contents
- Output ingredients
- high separation performance,concentrate flow,outlet concentration,maximized yield,very high yield
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Shear forces
- No shear forces
- Automation
- Automatic SIP/CIP
- Capacity
- Four bowl sizes
- Handling
- Smooth handling
- Drive type
- Integrated Direct Drive (IDD)
- Motor cooling
- Water cooled motor
- Bowl size capacity
- Up to 35 vol%
- Concentration control
- Seamlessly adjustable
- Yield optimization
- Maximized yield
- Solid content processing
- 5 to 10 vol%
- Continuous vs. Batch Operation
- Batch / Inline Continuous
- Smooth Product Handling
- No turbulences,no splashes,no shear forces
- Feed Method
- Hydrohermetic inlet
- Automation Level
- Automatic SIP,CIP
- Changeover Flexibility
- Seamlessly adaptable GEA flexicon nozzle bowl
- Safety Features
- Integrated Direct Drive (IDD)
- Adjustable Parameters
- Flexicon nozzle for outlet concentration
- Integrated Steps
- Automatic SIP and CIP
- Cleanability
- High
- Density/particle size
- Compatible with varying densities and particle sizes
- Bowl sizes
- Four sizes available
- Skid design
- Optimized for process fit
- Bowl design
- Flexicon nozzle bowl
- Discharge method
- Nozzle separator
- Drive type
- Integrated Direct Drive (IDD)
- Motor type
- Water-cooled motor
- Emissions control
- Closed housing prevents emissions
- Handling mechanism
- Hydrohermetic inlet
- Integrated Direct Drive
- Water-cooled motor,closed housing
- Flexicon nozzle bowl
- Adjustable concentrate flow rate
- Skid Design
- Optimized for process fit,four bowl sizes
- Plug,Produce Pharma Skids
- Standard and customized requirements
- Aseptic Nozzle Skid
- Seamlessly adaptable bowl design