Blow/fill/seal packaging system for sterile liquid products
Streamline your liquid product manufacturing with high-speed forming, filling, and sealing in one continuous, servo-controlled operation for optimal sterility and efficiency.
Forms, Fills, and Seals Sterile Liquid Containers
The ASEP-TECH® Model 628 from Weiler Engineering is an all-electric, servo motor-controlled blow/fill/seal packaging machine designed to streamline the production of sterile liquid products. Its lower, stepped-base design facilitates easy maintenance and rapid changeovers. Ideal for pharmaceutical, ophthalmic, and nutraceutical industries, it efficiently forms, fills, and seals containers for products such as sterile water for injection, dextrose and saline infusion solutions, artificial tears, and vitamin D supplements. The Model 628 offers a processing capacity of up to 9,000 containers per hour, depending on design and product characteristics, using LDPE resin and aqueous solutions. It integrates seamlessly into production lines with continuous operations and is compatible with existing Model 624 tooling. Customization is available based on a customer’s specific User Requirements Specification (URS), and the machine meets industry standards for sterile packaging, providing reliable, contamination-free solutions.
Benefits
- Enhances production efficiency with continuous high-speed operation, producing up to 9,000 containers per hour.
- Minimizes contamination risks with integrated forming, filling, and sealing in a single automated process.
- Facilitates quick maintenance and changeovers due to its lower, stepped-base design.
- Ensures flexibility and adaptability by being compatible with existing Model 624 tooling.
- Offers customization to meet specific User Requirements Specifications, ensuring tailored solutions for unique production needs.
- Applications
- Ophthalmics,Nutraceuticals,Large volume parenterals (lvps),Respiratory therapy,Small volume parenterals (svps),Injectables,Eye care
- End products
- Preservative-free eye drops,Sterile water for injection,Dextrose infusion solutions,Saline infusion solutions,Vitamin d supplements,Herbal extract capsules,Albuterol sulfate respirator solutions,Artificial tears
- Steps before
- Material Preparation,Container Formation
- Steps after
- Sealing,Labeling,Quality Inspection,Packing
- Input ingredients
- LDPE resin,aqueous solutions
- Output ingredients
- injectables,SVPs,LVPs,eye care products,ophthalmics,respiratory therapy products,nutraceuticals
- Market info
- Weiler Engineering is known for designing and manufacturing advanced aseptic processing technologies, particularly its innovative Blow/Fill/Seal (BFS) systems, which provide efficient and sterile liquid packaging solutions for the pharmaceutical and healthcare industries.
- Automation
- All electric servo motor controlled
- Container Size
- 0.2 to 500 mL
- Number of Cavities
- 6 to 30
- Containers/Hour
- 1050 to 9000
- Compatibility
- Compatible with Model 624 tooling
- Maintenance
- Lower,stepped-base design for easy maintenance and changeover
- Working mechanism
- Blow/Fill/Seal
- Integrated steps
- Blowing,filling,sealing
- Automation level
- All electric servo motor controlled
- Changeover time
- Easy maintenance and changeover
- Batch vs. continuous operation
- Batch
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Aqueous Solutions Compatibility
- Yes
- Resin Compatibility
- LDPE
- Machine footprint
- Compact
- Control panel type
- All electric servo motor controlled
- Footprint design
- Lower,stepped-base design
- Container size
- 0.2 to 500 mL
- Number of cavities
- 6,8,10,12,16,20,25,30
- Containers/Hour
- 1050 to 9000
- Customization options
- Based on customer supplied URS
- Container size range
- 0.2 to 3 ml
- Motor type
- All electric servo motor
- Compatibility with existing tooling
- Model 624 tooling
- Design type
- Lower,stepped-base design
- Customization possibility
- Based on customer supplied URS