Vial capping system for aseptic processing
Ensure precise vial sealing under aseptic conditions while maintaining high throughput, reducing contamination risks and product losses in pharmaceutical manufacturing processes.
Caps and Seals Sterile Pharmaceutical Vials
The Hull i-Dositecno LI-C Linear Capping Machine is a high-efficiency solution tailored for pharmaceutical manufacturers, life sciences companies, and biotechnology firms requiring precise aseptic capping of liquid pharmaceutical vials. This equipment excels in maintaining sterility during capping, ideal for applications in sterile eye drops, ophthalmic solutions, and oral liquid medications.
Capable of processing up to 200 caps per minute, it uses a PLC-controlled servo drive to ensure accurate crimp capping, preventing inadvertent breakages or leakages. For screw caps, optional strain gauges allow precise torque monitoring, enhancing vial protection integrity. Compact in design, it fits seamlessly into constrained manufacturing spaces, supporting continuous and high-speed operations.
Fully compatible with restricted access barrier systems (RABs) and isolators, the machine integrates effortlessly with upstream and downstream processes, including vial washing, depyrogenation, filling, and freeze drying. Constructed from premium stainless steel, it ensures longevity and meets stringent regulatory compliance, including 21 CFR Part 11. Expert configuration support is available to adapt the machine precisely to your production requirements, ensuring a robust and reliable capping solution.
Benefits
- Enhances sterility assurance with compatibility for RABs and isolators.
- Increases production efficiency by processing up to 200 caps per minute.
- Reduces labor intervention through precise PLC-controlled capping operations.
- Minimizes space requirements with a compact footprint suitable for confined production facilities.
- Ensures regulatory adherence with 21 CFR Part 11 compliance.
- Applications
- Ophthalmic pharmaceuticals,Oral pharmaceuticals,Pharmaceuticals
- End products
- Sterile eye drops,Liquid pharmaceutical vials,Ophthalmic solutions,Liquid oral medications,Oral suspensions
- Steps before
- Vial washing,Depyrogenation,Filling,Stoppering
- Steps after
- Freeze drying,External vial washing,Tray loading,Packing
- Input ingredients
- vials,caps,ophthalmic pharmaceutical ingredients,oral pharmaceutical ingredients
- Output ingredients
- sealed vials,capped vials,ophthalmic pharmaceuticals,oral pharmaceuticals
- Market info
- Capable Speed
- Up to 200 caps per minute
- Compatibility with Aseptic Processing
- RABs and isolator enclosures
- Automation
- PLC-controlled
- Vertical Compression Force Control
- Adjustable
- Torque Control
- Available with strain gauge
- Working Mechanism
- Linear capping
- Integrated Steps
- Capping process up to 200 caps per minute
- Batch vs. Continuous Operation
- Inline
- Automation Level
- PLC-controlled
- Footprint
- Compact design
- Vertical Compression Force Control
- Adjustable
- Application Torques Monitoring
- Strain gauge option
- Compatibility with Aseptic Processing
- RABs / Isolators
- Cleanability
- Compatible with RABs and isolators
- Corrosive resistance (e.g. acids)
- Premium stainless steel
- Compact footprint
- Suitable for small spaces
- Discharge method
- Linear capping
- Control panel type
- PLC-controlled
- Integration Possibilities
- Compatible with RABs and isolators
- Footprint
- Compact design
- Material
- Premium stainless steel