Linear vial washer for injectable drug containers

Achieve sterile conditions by efficiently removing contaminants from various container types, ensuring your injectable drug production maintains high purity standards with customizable high-pressure washing cycles.

Decontaminates and Sterilizes Pharmaceutical Containers

The HYDRA Linear Vial Washer from IMA Group is engineered for the rigorous demands of the pharmaceutical and biotech industries. This cutting-edge washer excels in decontaminating and sterilizing vials, bottles, plastic containers, and even oval containers, ensuring a 3-log endotoxin reduction for terminal sterilization applications. Using a linear washing system, it performs customized washing cycles tailored to container materials and product needs. Capable of processing thousands of containers per hour, the HYDRA series features vacuum-assisted unloading for high-speed stability and automatic integration with existing production lines. Its special upper guide rail enables high-pressure washing without container vibration or movement, while complete segregation of process, circuit, and mechanical areas eliminates cross-contamination risks. Equipped with an ultrasonic bath unit, the HYDRA ensures thorough internal and external washing, followed by efficient drying. Designed to comply with cGMP guidelines, it incorporates a recycled water loop, significantly reducing Water for Injection (WFI) consumption while maintaining cleaning performance. Available with variable configurations, this machine supports different container sizes through interchangeable basket options, meeting diverse production requirements.

Benefits

  • Maximizes sterility and purity in pharmaceutical production with 3-log endotoxin reduction.
  • Minimizes cross-contamination through complete process circuit segregation.
  • Enhances operational efficiency with automated high-speed and continuous processing.
  • Reduces Water for Injection (WFI) consumption through an innovative recycled water loop.
  • Complies with cGMP standards, ensuring quality and regulatory adherence.

General


Applications
Pharmaceutical bottles,Plastic containers,Sterile preparations,Pharmaceutical vials,Injectable drugs,Oval containers
End products
Antibiotic vials,Dental anesthesia cartridges,Vaccine vials,Chemotherapy drug bottles,Pre-filled syringes,Plastic infusion bags,Sterile saline bottles,Insulin ampoules
Steps before
Container decontamination,Container feeding,Container depacking
Steps after
Sterilization,Packing,Terminal sterilisation,Endotoxin reduction
Input ingredients
vials,bottles,plastic containers,oval containers
Output ingredients
washed vials,washed bottles,cleaned containers,decontaminated containers
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Compliance
cGMP
Container Size Compatibility
Vials/Bottles of all sizes
Material Compatibility
Glass,plastic,oval containers
Endotoxin Reduction
3-log for terminal sterilisation
Water Usage
Recycled water loop
Production Capacity
3,600–39,600 pcs/hour
Washing Pressure
High pressure without vibration
Automation Compatibility
Possible direct connection to automatic feeding systems
Technical Feature
Vacuum-assisted positive unloading
Container Handling
No vial breakages
Ultrasonic Cleaning
Ultrasonic bath unit available
Cycle Customization
Thousands of customised washing cycles

Operating Characteristics


Working mechanism
Linear washing
Container types processed
Vials,bottles,plastic,oval containers
Customised washing cycles
Available
Segregation in design
Complete segregation between process,circuit,and mechanical areas
Container unloading method
Vacuum-assisted positive unloading
Level of automation
Possible direct connection to automatic container feeding systems or conveyors
Dripping prevention
Positive discharge prevents dripping of contaminated water
Endotoxin reduction capability
3-log reduction for terminal sterilisation
Cleaning performance
Recycled water loop for high cleaning performance

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Vials / Bottles / Plastic / Oval Containers
Container size
All sizes


CGMP Compliance
Yes
FDA Materials
Yes

Physical Characteristics


Machine footprint
Specified according to model
Basket size
Varies with model type A,B,C,D,I
Maximum height
66 mm (depending on model type)
External diameter
25 mm to 80 mm (depending on model type)
Minimum mouth diameter
14 mm to 50 mm (depending on model type)
Control panel type
Not specified
Discharge method
Vacuum-assisted positive unloading
Container type
Vials,bottles,plastic,oval containers
Ultrasonic bath unit availability
Available
Special upper guide rail
Prevents vibration or movement during washing

Custom Options


Container Size Compatibility
All sizes
Plastic and oval upon request
Washing Cycle Customization
Thousands of customized cycles
Production Plant
IMA Life
Guide Rail Design
Special upper guide rail for high-pressure washing without vibration
Connection Options
Direct connection to automatic container feeding systems
Unloading Assistance
Vacuum-assisted positive unloading
Ultrasonic Bath Unit
Available for containers
Recycled Water Loop
For WFI consumption saving