Aseptic ampoule filling and sealing solution

In environments requiring sterile liquid product handling, maintaining aseptic conditions during dosing and sealing of ampoules is critical. Industries such as pharmaceuticals and biotech face challenges with contamination, consistency, and maintaining sterilization throughout the process.

Ensure aseptic filling and precise sealing

The RSF Series from Marchesini is designed for aseptic dosing of liquid products into open or closed ampoules and ensures their secure sealing. This series offers perfect operational repeatability and a compact design that facilitates easy access, operation, and cleaning. The standard version includes in-line connection and automatic loading using motorized sanitary-plastic belts, a ‘No ampoule – No Filling’ function for avoiding product waste, and a dosing system with Rotary Piston Pumps and/or Peristaltic Pumps for flexibility. The RSF Series also features electronic volume adjustment and draw-back mechanisms to prevent needle dripping. With gas and oxygen flushing stations controlled by electronic mass-flow meters, and ATEX-compliant circuits for safe operation, the series ensures efficient and safe processes. The automatic ignition of flames, coupled with safety systems at the sealing stations, and controlled fumes extraction, make it suitable for sensitive environments. Capable of handling ampoules from 1 ml to 25 ml and vials from 2R to 30R, the RSF Series achieves output rates of 6,000 to 24,000 pieces per hour.

Benefits

  • Maintains aseptic conditions throughout the process
  • Reduces product waste with 'No ampoule – No Filling' function
  • Ensures precise dosing with electronic volume adjustment
  • Enhances safety with ATEX-compliant circuits
  • High output rate up to 24,000 pieces per hour