Sterile and nonsterile filling for injectable solutions

Efficiently fill and stopper injectable solutions in both sterile and nonsterile environments, ensuring precision and reliability for high-speed pharmaceutical production lines.

Fills and Stopper Injectable Pharmaceutical Containers

The NVF Series from GF is engineered for pharmaceutical and healthcare industries, specializing in sterile and nonsterile filling of injectable solutions. It efficiently fills and stoppers glass and plastic containers, such as vaccine vials and pre-filled syringes. Utilizing an automated, high-speed process, it integrates seamlessly into production lines, connecting with depyrogenation tunnels and rotary washing machines. With PLC control for streamlined operation and remote monitoring, it meets GMP and FDA standards. The system is designed for energy efficiency, reducing operational costs while maintaining stringent quality controls. Constructed with stainless steel, it ensures corrosion resistance and longevity. Cleaning is simplified with an integrated CIP system, allowing for rapid, contamination-free turnaround. Custom configurations and specialized engineering support are available to meet unique requirements.

Benefits

  • Enhances production efficiency with high-speed filling and stoppering.
  • Minimizes contamination risk through integrated sterile and nonsterile operations.
  • Reduces operational costs with energy-efficient automation.
  • Complies with GMP and FDA standards for assured quality.
  • Simplifies maintenance with quick, contamination-free CIP cleaning system.

General


Applications
Pharmaceutical solutions,Pharmaceutical liquids,Injectable solutions,Parenterals,Injectables
End products
Heparin vials,Pre-filled syringes,Insulin cartridges,Vaccine vials,Antibiotic suspensions,Saline solution ampoules
Steps before
Depyrogenation,Rotary washing
Steps after
Optical inspection,Stoppering
Input ingredients
injectable solutions,glass containers,plastic containers
Output ingredients
filled containers,stoppered glass containers,stoppered plastic containers
Market info
GF (Coesia Group) is known for its expertise in automated machinery and industrial solutions, providing customized, engineered-to-order equipment for various industries worldwide, emphasizing innovation, quality, and technological excellence.

Technical Specifications


Filling method
Sterile,Nonsterile Filling
Container type
Glass and plastic cylindrical containers
Linked Machines
Depyrogenation tunnel (DT),Rotary washing machine (RW),Optical inspection machine (AV-E)
Stoppering
Yes
Segment
Injectables

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture

Physical Characteristics


Discharge method
Stoppering

Custom Options


Integration possibilities
Depyrogenation tunnel/ Rotary washing machine/ Optical inspection machine