360 and leak Inspection system for glass containers

Ensure the integrity of every glass container with a comprehensive inspection system that combines high-speed leak testing and 360-degree visual analysis, critical for maintaining product quality and safety in liquid and freeze-dried products.

Inspects and Tests Glass Containers for Leaks

The RS Series from Marchesini Group combines CMP’s extensive know-how in visual inspection with cutting-edge High Voltage Leak Detection (HVLD) technology. Designed for pharmaceutical, biotech, and cosmetic industries, it excels in inspecting ampoules, vials, and cartridges across liquid and freeze-dried products. The machines perform 360° surface inspections using a rotation system and are equipped with four leak test stations. With a capacity handling range from 1 ml to 30 ml, the RS1 and RS2 models achieve production speeds of up to 400 units per minute. The compact design ensures seamless integration into existing production lines, while customization options include various lighting setups and CMP software for specific inspection needs. Constructed to meet GMP standards, the RS Series ensures compliance and reliability, supported by Marchesini’s global engineering and customer care network.

Benefits

  • Ensures product integrity and compliance with comprehensive leak detection and defect inspection.
  • Increases operational efficiency with high-speed processing of up to 400 units per minute.
  • Customizable inspection parameters enhance adaptability to diverse production requirements.
  • Compact design allows seamless integration into existing production lines, saving valuable space.
  • GMP-compliant construction ensures adherence to stringent pharmaceutical and biotech standards.

General


Applications
Liquid formulations,Freeze-dried products,Cosmetics,Biopharmaceuticals,Pharmaceuticals
End products
Lyophilized pharmaceuticals,Vials,Ampoules,Cosmetic serums,Cartridges,Eye drops,Injectable drugs,Medicinal glass bottles
Steps before
Washing,Sterilizing,Filling
Steps after
Leak Testing,Labelling,Packaging
Input ingredients
ampoules,vials,cartridges,liquid products,freeze-dried products
Output ingredients
inspected ampoules,inspected vials,inspected cartridges
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Automation
Automatic inspection
Leak Test Method
High Voltage Leak Detection (HVLD)
Inspection System
Camera Visual Inspection
Leak Test Stations
4 stations
Rotation System
360° Total Surface Inspection
Production Speed
Up to 400 pcs/min
Capacity
1 ml to 30 ml
Supported Containers
Ampoules,Vials,Cartridges
Diameter Range
8 mm - 32 mm
Height
Up to 120 mm
Customizability
Back and Bottom Lights,CMP Software

Operating Characteristics


Inspection method
Camera visual inspection
Leak detection method
High Voltage Leak Detection (HVLD)
Automation level
Automatic
Productivity
Up to 400 pcs/min
Rotation system
360° total surface inspection
Customizability
Back and bottom lights,CMP’s software

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Compact Design
Capacity
1 ml - 30 ml
Diameter Range
8 mm - 32 mm
Height
Up to 120 mm
Production Speed
Up to 400 pcs/min
Rotation System
360° Total Surface Inspection

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
Software customization with CMP’s software
Lighting options
Combination of back and bottom lights