Hot press distilled water unit for pharmaceutical applications
Ensure superior water purity in pharmaceutical production with this unit, boasting a 92% raw water utilization rate and energy-saving heat recovery, meeting strict regulatory standards effortlessly.
Processes and Lyophilizes Pharmaceutical Products
The Industrial Freeze Dryer System from TRUKING integrates seamlessly into pharmaceutical production lines to enhance lyophilization processes for products such as vaccines, insulin, and diagnostic reagents. Utilizing a multi-stage freeze-drying method, the system efficiently removes moisture while preserving the structural integrity and potency of pharmaceuticals. With a high capacity, the system supports both pilot and large-scale operations, ensuring flexibility across batch and continuous processing modes. Engineered for energy efficiency, the system reduces consumption by 30% through optimized thermal management. It features PLC automation for precise control and remote monitoring, facilitating integration with existing information systems. Constructed from high-grade stainless steel, the dryer offers excellent corrosion resistance, compliant with GMP, cGMP, and FDA standards, making it ideal for sterile environments. An integrated Clean-In-Place (CIP) system guarantees swift and effective cleaning, minimizing downtime. Customization options available include chamber size adjustments and modular expansions to suit specific production requirements.
Benefits
- Ensures product quality and potency with precise moisture removal through effective lyophilization.
- Increases energy efficiency by 30%, resulting in lower operational costs.
- Minimizes contamination risk with a robust Clean-In-Place system, reducing downtime.
- Meets strict GMP and FDA standards, ensuring compliance across pharmaceutical production.
- Enhances flexibility with customizable configurations to match specific production needs.
- Applications
- Injectable,Softbag production,Lyophilization production,Diagnostic reagents,Bfs production,Pre-filled syringe production,Ampoule production,Chinese traditional medicine,Oral preparation
- End products
- Vaccines,Ampoules of saline solution,Iv saline bags,Diagnostic assay reagents,Insulin,Oral liquid syrups,Pre-filled syringes with heparin,Diagnostic test kits,Concentrated herbal medicine,Herbal extracts,Freeze-dried pharmaceuticals,Blow-fill-seal single-dose units
- Steps before
- Preparation,Purification,Separation
- Steps after
- Sterilization,Inspection,Packing
- Input ingredients
- raw water,injectables,ampoules,vials,soft bags,glass bottles,plastic bottles,diagnostic reagents,oral liquids,Chinese traditional medicine,solid preparation materials
- Output ingredients
- freeze dried products,lyophilized products,filled ampoules,filled vials,filled soft bags,water for injection,purified water,distilled water,pre-filled syringes,packaged and inspected products,oral liquid medicines,prepared solid medicines
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Raw water utilization
- Up to 92%
- Unit output
- 50% higher than multi-effect distilled water machine
- Energy saving
- More than 70% with heat recovery module
- Water output temperature
- 40 ℃ in the water production stage
- Raw water utilization
- Up to 92%
- Energy savings with heat recovery module
- More than 70%
- Automation level
- PLC / SCADA
- Modular layout
- Installation and relocation convenience
- Water output temperature
- 40 ℃
- Batch vs. continuous operation
- Continuous
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat sensitivity
- Handled by cooling modules
- Modular design
- Yes
- Control panel type
- HMI