Comprehensive auxiliary system for online cleaning and temperature control
Ensure reliable and precise control in pharmaceutical processes with an integrated auxiliary system, featuring advanced online cleaning stations and accurate temperature management—ideal for maintaining optimal operational conditions throughout complex production cycles.
Removes Moisture from Biopharmaceutical and Injectable Products
The Industrial Freeze Dryer from TRUKING Technology is engineered specifically for the stringent demands of biopharmaceuticals and injectable products. Utilizing a sophisticated, multi-stage freeze-drying process, it ensures precise moisture removal, critical for achieving the highest quality in lyophilized products like vaccines and hormonal injections. This system is equipped to handle a wide range of applications, including ampoules, pre-filled syringes, and blow-fill-seal products, supporting a processing capacity that can be customized to meet specific manufacturing requirements.
Automation is seamlessly integrated through PLC controls, offering remote monitoring and fine-tuned adjustments for consistent, high-speed operation. The system is optimized for energy efficiency with features like variable-speed motor control, reducing energy consumption by up to 30%. Built from corrosion-resistant stainless steel, it meets GMP and FDA standards, ensuring compliance and safety in pharmaceutical production. Maintenance is simplified with a comprehensive CIP (clean-in-place) system, allowing for quick, effective cleaning without the risk of contamination. With TRUKING’s engineering support, this freeze dryer can be tailored to fit unique production environments, offering configurable chamber sizes and temperature settings to meet your specific needs.
Benefits
- Ensures product integrity with precise moisture control, crucial for lyophilized pharmaceuticals.
- Reduces operational costs through energy-efficient design, lowering power consumption by up to 30%.
- Simplifies compliance with GMP and FDA standards, essential for pharmaceutical manufacturing.
- Minimizes contamination risks with an effective CIP system for rapid, thorough cleaning.
- Customizable configurations enhance adaptability, meeting diverse production needs.
- Applications
- Lyophilized products,Softbag products,Oral liquids,Ampoules,Biopharmaceuticals,Pre-filled syringes,Traditional chinese medicine,Injectable pharmaceuticals,Bfs products,Diagnostic reagents
- End products
- Extracts of ginseng,Vaccines,Insulin,Glass ampoules,Blow-fill-seal saline vials,Cough syrups,Tcm decoctions,Covid-19 test reagents,Infusion bags,Freeze-dried antibiotics,Pre-filled heparin syringes,Hormonal injections
- Steps before
- Extraction,Concentration,Purification,Separation
- Steps after
- Sterilization,Packing,Inspection,Leakage Testing
- Input ingredients
- raw materials for injectable production,raw materials for lyophilization,ampoule materials,pre-filled syringe materials,materials for BFS production,soft bag materials,oral liquid ingredients,traditional Chinese medicine ingredients,reactant for bioreactor,crystallization tank components
- Output ingredients
- injectables,lyophilized products,ampoules,pre-filled syringes,BFS products,soft bags,oral preparations,traditional Chinese medicine extracts,purified substances,crystallized products
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Automation
- PLC-controlled
- Temperature control accuracy
- ±0.2°C
- Online cleaning system
- CIP
- Cleaning endpoint determination
- Automatic
- Cleaning liquid preparation
- Automatic
- Temperature control configuration
- No plate change / single plate change / double plate change / electric heating / buffer tank
- Liquid level alarm
- Yes
- Flexible formula management
- Yes
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Type
- Glass Bottle / Soft Bag / Plastic Bottle
- Control panel type
- PLC / HMI
- Integration possibilities
- SCADA / ERP / DCS
- Cleaning stations configuration
- No-tank / Single-tank / Double-tank / Multi-tank
- Temperature control units configuration
- No plate change / Single plate change / Double plate change / Electric heating
- Flexible formula management
- Electronic signatures / records