Isolator for sterility testing in pharmaceutical manufacturing

Ensure precise sterility testing with advanced isolators designed for seamless integration into pharmaceutical manufacturing lines, safeguarding critical processes against contamination and ensuring compliance with stringent regulatory standards.

Executes Freeze Drying and Sterilization Processes

The TRUKING Industrial Biopharmaceutical Freeze Dryer System is designed to streamline your pharmaceutical and biotech production needs. Specializing in the precise balance of moisture control and sterility, this system operates using advanced freeze-drying techniques, making it ideal for lyophilized vaccines, insulin syringes, and diagnostic reagents. It supports versatile applications such as injectables, BFS products, and traditional Chinese medicine. With comprehensive automation capabilities, the system integrates seamlessly into your production line, featuring PLC controls and remote monitoring for efficient operation. Designed for both batch and continuous operations, this system offers substantial throughput with customizable capacities to meet your specific demands. Constructed from high-grade stainless steel, it ensures optimal corrosion resistance, making it compatible with stringent chemical and biopharmaceutical processes. Fully compliant with GMP and FDA standards, the system minimizes energy consumption and allows for configurable settings to adapt to varied production requirements. Additionally, it includes a CIP system for effective cleaning and maintenance, ensuring consistent operational hygiene.

Benefits

  • Enhances production efficiency by integrating seamless automation and remote monitoring.
  • Minimizes operational costs with optimized energy consumption.
  • Maintains product integrity and compliance with GMP and FDA standards.
  • Adaptable to diverse pharmaceutical and biopharmaceutical applications.
  • Reduces cleaning time and contamination risk with an integrated CIP system.

General


Applications
Solid preparations,Softbag solutions,Lyophilization,Oral preparations,Bfs (blow-fill-seal) products,Ampoules,Pre-filled syringes,Traditional chinese medicine,Biopharmaceuticals,Injectables,Diagnostic reagents
End products
Antibiotic ampoules,Insulin pre-filled syringes,Saline bfs units,Lyophilized vaccines,Herbal extract pills,Blood glucose test reagents,Intravenous therapy softbags,Cough syrup oral solutions,Monoclonal antibodies,Nutraceutical tablets
Steps before
Extraction,Concentration,Purification and Separation,Preparation System
Steps after
Sterilization,Washing,Secondary Package,Inspection
Input ingredients
raw materials,pharmaceutical ingredients,chemical substances,liquids,powders,extracts,concentrates
Output ingredients
freeze-dried products,ampoules,vials,soft bags,glass bottles,plastic bottles,diagnostic reagents,oral liquid products,solid preparations,pre-filled syringes,sterilized products,purified substances
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Automation
Auto Loading,Unloading System
Filling method
SVP / LVP / BFS
Capacity
Various
Temperature
Applicable for sterilization
Cooling medium
Water / Glycol
Lyophilization
Freeze dryer
Bioengineering
Bioreactor System
Pressure
Varies per system
Purification
Separation System
Sterilization
Autoclave
Sanitation
O-RABS / Isolator
Leak Detection
RTP/Glove Leak Detector
Energy Usage
Depends on system configuration

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Soft Bag,Glass Bottle,Plastic Bottle

Custom Options


Control panel type
HMI / PLC
Integration possibilities
SCADA / MES / ERP
Automation level
Manual / Semi-Automatic / Fully Automatic
Customization for container type
Vials / Ampoules / Soft Bags / Glass Bottles
Material handling systems
CIP / SIP / Automatic Loading,Unloading