Vertical ultrasonic washing system for oral liquid bottles
Ensure optimal cleaning and sterilization with a compact vertical ultrasonic system designed to prevent cross contamination in the preparation of oral liquid pharmaceuticals, minimizing energy use while maintaining the integrity of your production line.
Washes and Sterilizes Pharmaceutical Containers
The Vertical Ultrasonic Washing Machine from TRUKING Technology is a robust solution for pharmaceutical applications, specifically engineered to handle the demanding cleaning requirements of glass containers like vials, ampoules, and oral liquid bottles. Its vertical drum structure optimizes space while ensuring a separation of fine and rough washing areas to prevent cross-contamination. With a capacity for high-speed, automated, continuous operation, this machine integrates seamlessly into existing processes, enhancing both efficiency and compliance.
Incorporating an industrial control computer platform, it adheres to 21 CFR PART 11 standards, ensuring secure electronic records and signatures. Its unique design, featuring independent flushing needles for each container, offers precise control over the washing, sterilizing, and drying stages to maximize energy efficiency. The machine utilizes intermittent water spray and compressed air drying to conserve resources, while the compact design allows easy visualization for monitoring and certification purposes.
Built with durable materials to ensure longevity and ease of cleaning, TRUKING’s design includes a compressed air evacuation system to eliminate potential microbial growth in pipelines. The symmetrical bottle clamping mechanism provides stability during clamping operations, further contributing to the machine’s reliable performance in pharmaceutical, biotech, and traditional Chinese medicine industries. With capabilities for customization, TRUKING offers engineering support to tailor the system to specific production needs.
Benefits
- Ensures contamination-free cleaning, enhancing product safety and compliance.
- Increases operational efficiency with high-speed, automated processing.
- Conserves energy and resources with efficient water and air usage.
- Facilitates easy maintenance and monitoring for reduced downtime.
- Supports stringent regulatory compliance with secure electronic record management.
- Applications
- Injectable,Diagnostic reagent filling system,Softbag production,Lyophilization production,Bioreactor system,Bfs production,Pre-filled syringe production,Ampoule production,Chinese traditional medicine,Oral preparation
- End products
- Infusion therapy soft bags,Diagnostic reagent kits,Lyophilized vaccines,Pre-filled insulin syringes,Injectable antibiotics,Cell culture media,Oral liquid supplements,Herbal extracts,Traditional chinese medicine formulations,Single-dose vaccine vials
- Steps before
- Purification,Drying,Extraction,Concentration
- Steps after
- Sterilization,Inspection,Packing,Coating
- Input ingredients
- oral liquid bottles,glass containers,vials,ampoules,compressed air,circulating water,WFI
- Output ingredients
- clean oral liquid bottles,clean glass containers,clean vials,clean ampoules
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Compliance
- 21 CFR PART 11
- Structure Type
- Vertical drum
- Cleaning Method
- Circulating water,compressed air,WFI
- Cross Contamination Prevention
- Fine washing area separation
- Transmission Component Separation
- Yes
- Water Usage
- Intermittent injection spray
- Air Drying Method
- Compressed air drying
- Visual Monitoring
- Yes
- Compressed Air Evacuation System
- Optional
- Bottle Clamping Design
- Symmetrical
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch
- Cleaning method
- CIP / SIP / Manual cleaning
- Cross contamination prevention
- Separate washing areas
- Energy efficiency
- Intermittent spray,air drying
- Space utilization
- Compact vertical drum structure
- Visualization
- Entire process visible
- Data management
- Complies with 21 CFR PART 11
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact due to vertical drum structure
- Drum structure
- Vertical
- Space-saving design
- Compact structure
- Cleaning areas
- Separated fine and rough washing areas
- Tank formation
- Roll forming method
- Bottle clamping design
- Symmetrical design for even bi-directional force
- Control panel type
- Industrial control computer platform
- Integration possibilities
- 21 CFR PART 11 compliance
- Evacuation system
- Compressed air evacuation system
- Transmission component isolation
- Separated from cleaning medium and bottle
- Bottle clamping design
- Symmetrical,bi-directional force