Nested fillers for vials, pre-filled syringes, and cartridges

Optimize your aseptic filling processes with precision dosing and multi-format capabilities, ensuring contamination-free environments for high-value biopharmaceutical and injectable product lines.

Fills, Seals, and Stoppers Vials, Syringes, and Cartridges

The TRUKING Flextron Series Nest Fillers are designed to meet the diverse challenges faced by modern pharmaceutical manufacturers. This equipment facilitates the seamless filling, sealing, and stoppering of vials, pre-filled syringes, and cartridges. Utilizing a fully servo-controlled and robotic design, it ensures high throughput with minimal breakage, processing up to 36,000 units per hour. Its versatility enables handling multiple formats in a single unit, optimizing efficiency across various formulations including biologics and IV solutions.

Automation is enhanced with features like automatic de-bagging and vacuum stoppering, promising precise and bubble-free end products. The system offers in-house OEL 5 containment within custom C-RABS and Isolators for maximum safety and compliance with stringent GAMP, cGMP, and FDA standards. An industrial PC controls operations, ensuring comprehensive data integrity and remote access.

Construction incorporates superior SS 316L for product contact parts, enabling effective cleaning with built-in CIP & SIP systems. Customizable footprints and modular designs are available to fit specific cleanroom requirements, providing an ideal solution for biopharmaceutical applications, including insulin and vaccine production. The TRUKING Flextron Series does more than fill—it integrates performance with compliance, efficiency with precision.

Benefits

  • Enhances productivity with high-speed operation of up to 36,000 units per hour.
  • Minimizes contamination risk with integrated OEL 5 containment and custom isolation solutions.
  • Reduces operational costs through versatile format handling in a single unit.
  • Ensures compliance and data integrity with 21CFR Part 11 compliant control systems.
  • Optimizes space usage with compact, modular design tailored to cleanroom requirements.

General


Applications
Injectable products,Biopharmaceuticals,Traditional chinese medicine,Oral liquid formulations,Diagnostic reagents,Pharmaceuticals
End products
Biologics,Vaccines,Insulin,Monoclonal antibodies,Diagnostic test kits,Herbal extracts,Tablets,Syrups,Iv solutions,Essential oils
Steps before
Preparation System,Bioreactor System,Extraction,Concentration,Purification and Separation
Steps after
Leakage Testing,Inspection,Secondary Packaging,Sterilization,Washing
Input ingredients
Vials,PFS (Pre-Filled Syringes),Cartridges,Nested packaging,Liquid medications,Oral liquids,Lyophilization materials,Diagnostic reagents
Output ingredients
Filled vials,Filled PFS,Filled cartridges,Bubble-free products,Ready-to-use applications,Premium filled products
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Capacity
36,000 units/hour
Automation
Fully automatic,semi-automatic,and manual operation
Accuracy
±0.5% - ±1%
Material
SS 316L product contact design
CIP/SIP
Online CIP,SIP function
Dosing System
Volumetric to Peristaltic pumps
Containment Level
OEL 5
Footprint Design
Compact with modular customization
Control System
Industrial PC control complying with 21CFR Part 11

Operating Characteristics


Automation level
Fully Servo and Robotic
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
Online CIP,SIP function
Cleaning method
CIP / Manual
Changeover time
Minimal due to modular customization
Energy efficiency
Highly efficient,reduces floor plan dependency
Working mechanism
Automatic de-bagging,Auto Tyvek removal
Integrated steps
Debagging,sealing,stoppering in one system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Bubble Free Product
Vacuum stoppering

Physical Characteristics


Compact footprint
Yes
Machine footprint
Modular design
Control panel type
Industrial PC
Discharge method
Automatic seal paper removal

Custom Options


Control panel type
Industrial PC
Integration possibilities
O-RABS,C-RABS,Isolators
Footprint design
Compact modular customization
Operation units
Fully automatic,semi-automatic,manual
Product contact design material
SS 316L