Optical inspection for ampoules, vials, cartridges, and syringes

Ensure product integrity and safety with this advanced inspection system that accurately identifies particles, cosmetic defects, and potential leaks in injectable containers, providing peace of mind and compliance with stringent quality standards.

Inspects and Tests Pharmaceutical Injectables

The AV-E Optical Inspection Machine by G.F. S.p.A. is designed to perform critical inspection tasks for pharmaceutical and biotech applications. Specializing in the examination of ampoules, vials, cartridges, and syringes, this system integrates seamlessly into your processing and packaging lines. It features a robust multi-station setup for thorough particle and cosmetic inspection, ensuring defect-free end products like insulin syringes, liposome suspensions, and freeze-dried antibiotics.

Operating continuously, the AV-E optimizes cycle time and minimizes downtime with its reliable rotary table or inclined conveyor belt feeding system. Optional modules for rinsing, drying, and high-voltage leak detection (HVLD, VDLD, HSA) enhance its inspection capabilities. With a packaging range accommodating items between 8 mm to 52 mm in diameter, this machine ensures versatility across diverse production requirements.

Engineered for energy efficiency and precision, the AV-E is equipped to handle liquid, freeze-dried, suspension, emulsion, and oily products, making it ideal for pharmaceutical manufacturers aiming to maintain rigorous quality standards. Its compliance with industry norms supports GMP and FDA-regulated environments, while a user-friendly interface offers straightforward operation and integration. Comprehensive support and customization options are available to meet specific production challenges, backed by G.F. S.p.A.’s commitment to innovation and quality.

Benefits

  • Ensures product safety by precisely detecting particles and cosmetic defects.
  • Adapts to multiple product types, enhancing flexibility for diverse pharmaceutical needs.
  • Minimizes false rejections, improving efficiency through automatic re-inspection.
  • Enhances quality control with optional leak detection for airtight assurance.
  • Seamlessly integrates into production lines, optimizing operational flow.

General


Applications
Biopharmaceuticals,Liquid formulations,Injectables,Pharmaceuticals
End products
Insulin syringes,Vaccine cartridges,Lidocaine ampoules,Protein emulsions,Ampicillin vials,Liposome suspensions,Freeze-dried antibiotics
Steps before
Filling,Parenterals Filling,Sterile,Nonsterile Filling,Making,Forming,Bag Forming
Steps after
Leak Testing,Drying,Rinsing,Packaging
Input ingredients
ampoules,vials,cartridges,syringes,liquid products,freeze-dried products,suspension products,emulsion products,oil-based products
Output ingredients
inspected ampoules,inspected vials,inspected cartridges,inspected syringes
Market info
GF (Coesia Group) is known for its expertise in automated machinery and industrial solutions, providing customized, engineered-to-order equipment for various industries worldwide, emphasizing innovation, quality, and technological excellence.

Technical Specifications


Automation
Automatic re-inspection
Operating mode
Continuous
Max pack diameter
52 mm
Min pack diameter
8 mm
Packaging Type
Ampoules,cartridges,syringes,vials
Product state
Liquid,freeze-dried,suspension,emulsion,and oily
Max air pressure
8 bar
Operating Noise Level
75 dB
Leak detection options
HVLD,VDLD,HSA
Inspection stations
Three main particles inspection stations

Operating Characteristics


Automation level
Automatic re-inspection
Working mechanism
Continuous
Integration capability
Rinsing and drying,Leak detection
Inspection types
Particles,Cosmetic

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product state
Liquid,freeze-dried,suspension,emulsion,oily
Container type
Ampoules,cartridges,syringes,vials

Physical Characteristics


Feeding system
Rotary table or inclined conveyor belt

Custom Options


Feeding system
Rotary table or inclined conveyor belt
Packing range
Max pack diameter 52 mm,Min pack diameter 8 mm