Semi-automatic filling solution for syringes and vials in isolators
Achieve precise aseptic fill-finish operations for injectable pharmaceuticals with this bench-top solution, ideal for maintaining sterility and consistency in lab-scale syringe, cartridge, and vial production.
Fills, Stopers, and Crimps Injectable Containers
The Z-Lab by Rychiger is a series of bench-top semi-automatic modules specifically engineered for the precise lab-scale production of injectable parenteral preparations. This versatile equipment excels in filling, stoppering, and crimping syringes, cartridges, and vials, making it indispensable for pharmaceutical, biotech, and life sciences applications. Utilizing Siemens PLC control for reliable operation, it allows for flexible handling of various container types and product viscosities, supporting batch operations with capacities of 5 to 10 containers per minute. The system integrates seamlessly with isolators and features a user-friendly two-button operation for enhanced safety. Designed to meet cGMP requirements, it also supports integration with containment systems and VHP cycles, offering a comprehensive framework for high-quality aseptic processing. The compact design with integrated electronics allows easy transition between different product types, ensuring optimal space utilization in laboratory environments. Additionally, the modularity of Z-Lab provides customization options to adapt to specific processing needs, ensuring alignment with your unique production requirements.
Benefits
- Enhances production flexibility with interchangeable formats for syringes, vials, and cartridges.
- Minimizes human error and increases safety through intuitive two-button operation.
- Ensures process integrity and product consistency with automated recipe management.
- Facilitates seamless integration into cleanroom environments, supporting aseptic processing.
- Reduces setup time and manual intervention, optimizing lab-based pilot production.
- Applications
- Pharmaceutical solutions,Syringes,Vials,Injectable parenteral preparations,Cartridges
- End products
- Hormone therapies,Antibiotic vials,Vaccines,Pain management syringes,Rehydration solutions,Vitamin b12 injections,Insulin injections
- Steps before
- Cleanroom preparation,Isolator setup,Ingredient mixing,Container preparation
- Steps after
- Sterilization,Labeling,Packing,Quality Assurance
- Input ingredients
- syringes,cartridges,vials,injectable preparations,parenteral preparations
- Output ingredients
- filled syringes,filled cartridges,filled vials,aseptic injectable products,bubble-free products
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Operation speed
- 5 - 10 containers/min
- Filling range
- 0.2-150 ml
- Weight
- 74 kg
- Dimensions
- 0.48 x 0.46 x 0.75 m
- Automation
- Siemens PLC control
- Filling technologies
- All common technologies
- Container types
- Syringes,cartridges,vials
- Load cell option
- 100% IPC
- Cycle activation
- 1 cycle per operation
- Integration
- Designed for isolators
- Batch documentation
- cGMP documentation
- Compatibility
- VHP cycle
- Control interface
- 9 inch HMI
- Working mechanism
- Semi-automatic
- Integrated steps
- Filling,stoppering,crimping
- CIP/SIP suitability
- Not specified
- Batch vs. continuous operation
- Batch
- Automation level
- PLC-controlled
- Cleaning method
- Not specified
- Changeover time
- Not specified
- Compatibility with isolation systems
- Isolator
- Operator safety
- Two-button operation
- Cycle activation
- 1 cycle per operation
- Container type
- Syringes,cartridges,vials
- Machine footprint
- 0.48 x 0.46 x 0.75m
- Machine weight
- 74 kg
- Compact design
- Yes
- Control panel
- 9 inch HMI
- Control panel type
- Siemens PLC control
- Integration possibilities
- Integration inside Isolator
- HMI type
- 9 inch,integrated or remotely positioned
- Flexibility for container type
- Easy transition between syringes,vials,or cartridges
- Safety operation
- Two button safe operation