Automatic cap welding system for Lvp production
Optimize your parenteral and ophthalmic production line with a versatile cap welder designed to seamlessly integrate with blow/fill/seal machines, ensuring precise sealing and multi-entry capability for various liquid formulations.
Welds and Seals Multi-Entry Caps
The Cap Welder from Weiler Engineering, Inc. is engineered to seamlessly integrate with ASEP-TECH® Blow/Fill/Seal machines, providing a robust solution for pharmaceutical, ophthalmic, and nutraceutical production lines. Tailored to weld and seal multi-entry caps for liquid formulations, it ensures the integrity of products such as saline solution bags, dextrose intravenous bags, and artificial tear solutions. The Cap Welder features an independent control system that synchronizes with BFS machines for enhanced productivity, accommodating bottle sizes from 100mL to 500mL. Offering both automatic and manual operations, this system maintains flexibility across diverse production environments. The equipment boasts customization options to match locally produced overcaps, while adhering to stringent GMP standards, enhancing operational efficiency and product safety.
Benefits
- Enhances production efficiency by seamlessly syncing with Blow/Fill/Seal machine outputs.
- Offers versatile production capabilities with support for a range of bottle sizes.
- Ensures product integrity and safety with precise cap welding and sealing.
- Provides operational flexibility with both automatic and manual modes.
- Facilitates compliance with pharmaceutical standards, ensuring quality and regulatory adherence.
- Applications
- Ophthalmics,Liquid formulations,Nutraceuticals,Large volume parenterals (lvps),Respiratory therapy,Small volume parenterals (svps),Injectables,Eye care
- End products
- Dextrose intravenous bags,Saline solution bags,Herbal extracts in liquid form,Artificial tear solutions,Vitamin supplements in liquid form,Nebulizer liquid medications,Contact lens cleaning solutions
- Steps before
- Blow molding,Filling,Seal prep
- Steps after
- Cap insertion,Quality inspection,Packaging
- Input ingredients
- bottle sizes 100mL,bottle sizes 500mL,multi-entry overcaps
- Output ingredients
- large volume parenterals (LVPs) with multi-entry capability
- Market info
- Weiler Engineering is known for designing and manufacturing advanced aseptic processing technologies, particularly its innovative Blow/Fill/Seal (BFS) systems, which provide efficient and sterile liquid packaging solutions for the pharmaceutical and healthcare industries.
- Automation
- Fully automatic / Manual load
- Integration
- Standalone or Integrated with BFS machine
- Capacity
- 100mL – 500mL bottles
- Control System
- Independent control system
- Productivity Matching
- Matched with BFS machine output
- Tooling
- Customizable to multi-entry overcaps design
- Working mechanism
- Automatic / Manual load
- Integrated steps
- Welding with BFS machine
- Automation level
- Independent control system / Linked to BFS machine
- Batch vs. continuous operation
- Continuous operation
- Compatibility
- Adjustable to bottle sizes 100mL – 500mL
- Tooling capability
- Accommodates design of multi-entry overcaps
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 100 mL – 500 mL
- Container type
- Bottle
- Cap type
- Multi-entry overcaps
- System integration
- Standalone or integrated with BFS machines
- Bottle size range
- 100mL – 500mL
- Integration capability
- Standalone or integrated with BFS machines
- Control system
- Independent control system
- Cap customization
- Accommodates custom multi-entry overcaps
- Integration possibility
- Linkable to BFS machine
- Control system
- Independent control system
- Bottle size compatibility
- 100mL – 500mL
- Design customization
- Tooled for multi-entry overcaps