Inspection for glass syringes
Ensure comprehensive quality control for syringe-based medical products with high-speed, no-contact inspection systems that deliver precision particle, defect, and leak detection—protecting product integrity and safety.
Inspects, Denests, and Renests Glass Syringes
The NSY SERIES from the Marchesini Group is a high-speed monobloc designed for the rigorous demands of the pharmaceutical, biotech, and medical device industries. This no-contact system integrates seamlessly into your production line, excelling in the automatic inspection of pre-filled glass syringes. It features a robotized denesting and renesting unit that transfers syringes into the inspection phase, maintaining a single-row, no-contact configuration that prevents damage and contamination.
Capable of processing up to 36,000 pieces per hour, the NSY SERIES is equipped with up to 10 inspection stations, allowing for comprehensive examination of each syringe’s integrity—including flange, stopper, particle detection, filling level, and glass wall defects—using HVLD technology for leak detection. Its five customizable reject lanes ensure precise sorting of non-conforming products.
Integrated options such as cameras for nest completeness inspection and syringe counting, alongside coding by labelling, inkjet, or laser printing, enhance traceability and compliance with GMP standards. Available with optional corrosion-resistant materials, it is tailored to meet the diverse requirements of injectable medication production while minimizing downtime through efficient cleaning protocols.
Benefits
- Ensures product safety by detecting particles and defects in syringes with precision.
- Maintains continuous high-speed operation, processing up to 36,000 syringes per hour.
- Enhances traceability and compliance with customizable rejection lanes and labeling options.
- Minimizes contamination risk with no-contact inspection and handling.
- Supports GMP compliance, ensuring adherence to industry standards.
- Applications
- Biopharmaceuticals,Medical devices,Pharmaceuticals
- End products
- Insulin syringes,Allergy medication syringes,Biotech drug formulations,Glass syringe-based medical devices,Injectable medications,Hormone therapy syringes,Anticoagulant syringes,Pre-filled glass syringes,Vaccine doses
- Steps before
- Denesting,Syringe Handling,Syringe Loading
- Steps after
- Renesting,Packing,Labeling,Sterilization
- Input ingredients
- syringes,tubs,nests
- Output ingredients
- inspected syringes,approved syringes,rejected syringes
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Automation
- No-contact monobloc
- Inspection Stations
- Up to 10
- Inspection Type
- Flange,stopper,particle detection,filling level,needle shield,glass wall defects,integrity inspection
- Inspection Technology
- HVLD (High Voltage Leak Detection)
- Reject Lanes
- 5,customizable
- Capacity
- Up to 36,000 pcs/h
- Syringe Range
- 0.5 ml - 10 ml
- Customization Options
- Camera for nest completeness,coding via labelling,inkjet or laser printing
- Working Mechanism
- No-contact monobloc
- Inspection Stations
- Up to 10
- Automation Level
- High-speed automatic
- Batch vs. Continuous Operation
- Continuous
- Changeover Time
- Customizable
- Handling System
- Robotised picking
- Reject Lane Customization
- 5 reject lanes
- Optional Accessories
- Camera,labelling,printing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Syringe Type
- Nest/ Denest
- Machine Type
- No-contact “monobloc” machine
- Inspection Stations
- Up to 10 stations
- Feed Method
- Robotised picking from tubs/nests
- Discharge Method
- Single row delivery without contact
- Rejection Lanes
- 5 customizable reject lanes
- Syringe Range
- 0.5 ml to 10 ml
- Discharge method
- No-contact,monobloc design
- Optional Accessories
- Camera for nest completeness,labelling,inkjet or laser printing
- Reject system
- 5 customizable reject lanes