Colloid mill for particle size reduction and emulsification

Achieve precise particle size reduction and stable emulsions in high-viscosity fluids with this robust colloid mill, ensuring uniform texture and optimal processing efficiency for smooth production operations.

Emulsifies and Reduces Particle Size

The Colloid Mill from SSPM Systems & Engineers Pvt. Ltd. is engineered specifically for the fine tuning of emulsification, de-agglomeration, and particle size reduction processes in diverse industrial applications. Utilizing the rotor-stator principle, this equipment provides superior homogenization for high-viscous fluids, gels, and ointments. Its compact design ensures minimal wear and tear, while maintaining high throughput with precise grinding accuracy of 5–10 microns.

This machine is optimal for manufacturing pharmaceutical syrups, cosmetic creams, and paint emulsions, operating continuously at high speeds to meet demanding production needs. With a processing capacity ranging from 145 to 1400 liters per hour, depending on the material, the colloid mill is easily integrated into existing production lines. Built with contact parts made from SS 316, it ensures durability and compliance with stringent cGMP standards. Features like the optional variable-frequency drive provide customizable speed control, while the optional flame-proof construction and water jacket system offer additional operational safety.

The seamless, tool-free design simplifies cleaning and maintenance, with easy dismantling of parts during the cleaning procedure, ensuring quick turnaround between production batches. Whether you’re in the pharmaceutical, food, fine chemical, personal care, or cosmetics industry, this colloid mill offers adaptable solutions for enhancing product consistency and quality.

Benefits

  • Enhances product consistency with precise particle size reduction.
  • Increases production efficiency through high shear force and continuous operation.
  • Simplifies maintenance and reduces downtime with tool-free design and easy cleaning.
  • Ensures compliance with cGMP standards for pharmaceutical applications.
  • Offers flexible production with customizable speed control and optional safety features.

General


Applications
Food,Gels,Fine chemicals,High-viscous fluids,Suspensions,Ointments,Emulsions,Pharmaceuticals
End products
Cosmetic creams,Pharmaceutical syrups,Toothpaste,Paint emulsions,Salad dressings,Flavor emulsions,Mayonnaise,Lip gels,Pharmaceutical ointments,Injectable suspensions
Steps before
Drying,Emulsification,Grinding,Material Handling
Steps after
Homogenizing,Particle Size Reduction,Coating,Packing
Input ingredients
high-viscous fluids,gels,ointments,pharmaceutical materials,food ingredients,fine chemicals
Output ingredients
reduced particle size,homogenized products,emulsions,fine particles,suspensions
Market info

Technical Specifications


Contact Parts
SS 316
Output
145 to 1400 Ltr./Hr. (Depends on Material)
Hopper Capacity
20 Ltr
Stator,Rotor
Special Design Conical
Grinding Accuracy
5–10 Micron (Depends on Material)
Motor
5 HP
Gap Adjustment
Easy to adjust and maintain
Discharge Spout
Extra spout for viscous material
Valve
Equipped with a three-way cock valve for draining and recirculation
Drive
Variable-frequency drive can be provided for speed control (optional)
Construction
Flame-proof construction (optional)
Water Jacket System
Optional

Operating Characteristics


Working mechanism
Rotor-stator principle
Size reduction process
Emulsification
Automation level
Manual / PLC
Cleaning method
Easy to dismantle for manual cleaning
Batch vs. continuous operation
Batch with recirculation capability
Particle size adjustability
Gap adjustment between stator and rotor
Output control
Three-way cock valve for draining and recirculation
Speed control
Variable-frequency drive (optional)
Flame-proof operation
Flame-proof construction (optional)
Cooling option
Water jacket system (optional)

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance (e.g. acids)
Yes
Biological compatibility
Yes
Cleanability
Easy to clean with tool-free design
Density/particle size
5-10 microns

Product type Characteristics


Industries
Pharmaceuticals,Food,Fine Chemicals
Product Recirculation
Optional via Three-Way Cock Valve


GMP Compliance
Yes
CE marking
Pending or Yes
FDA materials
Yes
ATEX certification
Optional

Physical Characteristics


Machine footprint
Tiny footprint
Contact parts material
SS 316/316L
Non-contact parts material
SS 304
Hopper capacity
20 Ltr
Stator,Rotor type
Special Design Conical
Discharge method
Extra discharge spout for viscous material

Custom Options


Control panel type
Optional variable-frequency drive
Flame-proof construction
Optional
Water jacket system
Optional