Industrial freeze dryer for pharma
Optimize moisture removal in lyophilized products with precise thermal conduction and effective solvent trapping for faster, compliant batch processing.
Lyophilizes Pharmaceutical and Biotechnological Products
The TRUKING Lyotk Series Industrial Freeze Dryer is engineered by TRUKING Technology to streamline the lyophilization process for pharmaceutical and biotech applications. This equipment is distinguished by its seamless integration of vacuum brazing welding techniques, ensuring efficient thermal conduction and reduced cycle times. It is particularly suitable for producing products such as vaccine vials, herbal extract granules, and diagnostic test kits. TRUKING employs state-of-the-art in-process monitoring, allowing real-time batch observation and custom recipe development tailored to specific solvent and product characteristics. The freeze dryer efficiently traps solvent vapors with its 1:1 chamber-to-shelves surface area ratio, optimizing the drying process. Equipped with an industrial PC control system, it offers comprehensive remote access and audit trail features to meet the latest 21 CFR Part 11 compliance standards. Operating with highly reliable components, including top-tier compressors and vacuum pumps, it showcases superior energy efficiency by minimizing utility consumption. Additionally, the system supports easy maintenance through its unique door hinge design and inflatable gaskets, ensuring robust sealing and leak prevention. Fully compliant with global regulatory standards, including FDA and cGMP guidelines, the Lyotk Series Freeze Dryer is tailored for flexible customization to accommodate specific production and spatial layout requirements.
Benefits
- Enhances product quality by maintaining precise moisture control for lyophilized products.
- Optimizes production efficiency with reduced cycle times and lower utility consumption.
- Ensures regulatory adherence with full compliance to FDA and cGMP standards.
- Facilitates operational flexibility through custom recipe adaptation and scalable design.
- Promotes seamless integration with existing production lines for various pharmaceutical forms.
- Applications
- Lyophilized products,Injectable medications,Small volume parenterals (svp),Oral liquids,Biopharmaceuticals,Pre-filled syringes,Traditional chinese medicine,Large volume parenterals (lvp),Blow-fill-seal (bfs) products,Diagnostic reagents,Pharmaceuticals
- End products
- Herbal extract granules,Lvp saline bags,Vaccine vials,Freeze-dried injectable powders,Bfs eye drop containers,Diagnostic test kits,Pre-filled insulin pens,Cough syrup bottles,Svp glucose solutions,Insulin ampoules,Antibiotic suspensions
- Steps before
- Preparation System,Concentration,Drying,Purification and Separation
- Steps after
- Sterilization,Secondary Package,Inspection,Packing
- Input ingredients
- solvent,product,ampoule,vial,soft bag,glass bottle,plastic bottle,traditional Chinese medicine,oral liquid,diagnostic reagent
- Output ingredients
- lyophilized product,freeze-dried product,ampoule production,vial production,softbag production,pre-filled syringe production,BFS production,oral preparation
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Cycle time
- Significant reduction
- Automation
- State-of-the-art process monitoring
- Cooling method
- Vacuum brazing welding technique
- Surface Area Ratio
- 1
- System Control
- Industrial PC control
- Data Integrity
- Audit trail,graph debugging,remote access
- Compliance
- 21 CFR Part 11
- Working mechanism
- Vacuum brazing welding
- Integrated steps
- Auto Loading,Unloading System
- Batch vs. continuous operation
- Batch
- Cycle time
- Reduced overall cycle time
- Automation level
- Industrial PC control
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Chamber to shelves surface area ratio
- 1
- Chamber and condenser fabrication
- Single fabrication to reduce leakage risk
- Door hinge design
- Unique hinge design
- Door gasket type
- Inflatable gasket
- Control panel type
- Industrial PC control with audit trail,data integrity,and remote access features
- Integration possibilities
- Compliant with FDA,cGMP,GAMP regulations
- Process monitoring
- Real-time monitoring with customized recipe development
- Door design
- Unique hinge design with inflatable gasket
- Shelves fabrication technique
- Vacuum brazing for efficient thermal conduction
- Shelf area ratio
- 1
- Parts selection
- World-renowned brands for compressors,vacuum pumps,heat exchanger
- HMI type
- Graphical debugging with remote access capability