Secondary packaging cartoner for ampoules and vials
Optimize your aseptic production with efficient high-capacity carton handling tailored for ampoules and vials, ensuring precise packaging alignment and integrity for streamlined pharmaceutical operations.
Packages Pharmaceuticals with Precision and Speed
The TRUKING series Automatic Cartoner Machine is designed by Truking Technology to enhance the efficiency of pharmaceutical packaging lines. This versatile unit caters to a wide array of containers, including ampoules, vials, and BFS products, utilizing a state-of-the-art feeding system to ensure accuracy and reduce product damage. Its unique compact design incorporates rear cam pushers, which delicately handle cartons, and an automatic rejection system that discards incomplete packs efficiently. The cartoner supports high-speed operations with its industrial PC control, embracing features for audit trails and data integrity compliant with 21 CFR Part 11. The machine is engineered with German GUK automation for leaflet folding and includes inspection systems for precise code and print checks, ensuring it meets stringent GMP and FDA standards. Configuration options and bespoke engineering support are available to fit various production needs, facilitating seamless integration into existing lines.
Benefits
- Enhances packaging precision, reducing the risk of product damage and waste.
- Maximizes production efficiency with high-speed, automated operations.
- Ensures regulatory compliance with GMP and 21 CFR Part 11 standards.
- Facilitates easy integration into existing lines, minimizing downtime.
- Supports flexible packaging options for diverse pharmaceutical products.
- Applications
- Solid preparations,Lyophilized products,Ampoules,Pre-filled syringes,Soft bags,Traditional chinese medicine,Injectables,Oral liquid formulations,Bfs products,Diagnostic reagents
- End products
- Glass ampoules for iv drugs,Freeze-dried vaccines,Cough syrup,Diagnostic test kits,Parenteral nutrition in soft bags,Herbal tinctures,Lyophilized antibiotics,Hormone therapy injectables,Cancer treatment injectables,Bfs saline solutions,Antibiotic tablets,Pre-filled heparin syringes
- Steps before
- Extraction,Concentration,Purification,Bioreactor System,Sanitary Vessels,Preparation System
- Steps after
- Sterilization,Washing,Inspection,Packaging,Labelling,Cartoning,Palletizing
- Input ingredients
- ampoules,vials,oral liquids,BFS,cartridge,blisters,leaflets
- Output ingredients
- packaged ampoules,packaged vials,packaged oral liquids,packaged BFS,packaged cartridges,packaged blisters
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Automation
- PLC-controlled
- Carton feeding mechanism
- Rear cam pushers
- Inspection system
- Leaflet insertion and product feeding checking
- Rejection system
- Automatic rejection of carton or leaflet missing product
- Control system
- Industrial PC control with features for Audit trail and data integrity
- Compliance
- 21 CFR Part 11 compliance
- Supported container types
- Ampoules,vials,oral liquids,BFS,cartridge,blisters
- Feeding system
- State of art feeding system for single,combi,triple packs
- Pusher entry in carton
- Maximum of 5mm to avoid damage
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Ampoules / Vials / BFS / Soft Bag / Glass Bottle / Plastic Bottle
- Filling purpose
- Injectable / Oral Liquid / Diagnostic Reagents / Drops and Sprays
- Packaging type
- Blister / Carton / Case / Pallet
- Production type
- Ampoule / Pre-Filled Syringe / Lyophilization
- Secondary packaging
- Blister Machine / Cartoning Machine / Case Packer / Palletizer
- Sterilization and washing
- Autoclave / Washing Machine / Tool Washer
- Traditional Medicine processing
- Extraction / Concentration / Drying / Purification and Separation
- Control panel type
- Industrial PC
- Control panel type
- Industrial PC
- Integration possibilities
- 21 CFR Part 11 compliance
- Automation
- PLC-controlled
- Compact design
- Unique,high capacity