Tray loader for pharmaceutical containers
Maximize efficiency in aseptic fill-finish lines with precise and rapid tray loading, ensuring high-speed operations while maintaining stringent quality standards through integrated verification and rejection systems.
Loads and Verifies Pharmaceutical Containers
The Type 703 Tray Loader from BAUSCH Advanced Technology Group is engineered for the precise loading of various pharmaceutical containers including vials, bottles, syringes, ampoules, and cartridges. It stands out with its servo-driven transport belt, offering high-speed throughput of up to 36,000 objects per hour. With an integrated camera system, you achieve seamless verification and automatic rejection of non-conforming products, ensuring consistent quality. Designed for pharmaceutical, biotech, and medical device industries, it can be configured for different tray types such as stainless steel and cardboard. The loader is compatible with aseptic fill-finish processes, making it ideal for producing vaccines, biopharmaceuticals, and other injectable medicines. Its compact footprint coupled with customizable settings ensures smooth integration into existing production lines while maintaining compliance with industry standards.
Benefits
- Enhances operational efficiency with high-speed processing of up to 36,000 containers per hour.
- Ensures product quality and safety with integrated camera verification and automatic rejection systems.
- Provides flexible production line integration with customizable tray configurations.
- Minimizes contamination risk through aseptic operation, ideal for sensitive pharmaceutical applications.
- Streamlines setup and reduces changeover time with adjustable infeed guides for various container sizes.
- Applications
- Medical devices,Syringes,Injectable medicines,Vials,Aseptic fill-finish,Biopharmaceuticals,Ampoules,Cartridges,Bottles,Pharmaceuticals
- End products
- Insulin syringes,Antibiotic vials,Hormone replacement therapy vials,Vaccines,Biologic drug cartridges,Oncology medication vials,Covid-19 vaccines,Chemotherapy drugs,Pre-filled syringes,Iv therapy ampoules
- Steps before
- Filling,Inspection,Labeling
- Steps after
- Quality Control,Packaging,Distribution
- Input ingredients
- vials,bottles,syringes,ampoules,cartridges,stable standing containers
- Output ingredients
- loaded trays,stainless steel trays,cardboard trays,3-sided trays,rejected non-conforming objects
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Maximum output
- 36,000 objects/hour
- Container types processed
- Vials,bottles,syringes,ampoules,cartridges
- Transport system
- Servo driven transport belt
- Tray configurations
- Stainless steel,cardboard,3-sided trays
- Camera verification system
- Integrated
- Rejection system
- Automatic rejection of non-conforming objects
- Automation level
- Fully automated with camera verification
- Changeover time
- Quick setup with adjustable infeed guides
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Energy efficiency
- High,due to servo-driven transport belt
- Machine footprint
- Compact
- Container compatibility
- Vials,bottles,syringes,ampoules,cartridges
- Tray configuration
- Stainless steel,cardboard,3-sided trays
- Transport method
- Servo driven transport belt
- Infeed guide adjustability
- Flexible
- Tray configuration
- Stainless steel / Cardboard / 3-sided trays
- Servo driven transport belt
- Yes