Bioreactor system for protein and enzyme reaction

Ensure precise control in biopharmaceutical production with a bioreactor system designed for efficient protein synthesis and cell culture processes, ideal for optimizing vaccine and drug development workflows.

Controls and Optimizes Bioprocesses for Drug Production

TRUKING’s Bioreactor System provides pharmaceutical and biotech companies with precise control over bioprocesses such as cell culture, fermentation, and bioreaction, critical for producing vaccines, monoclonal antibodies, and genetically engineered drugs. This system offers fully automatic control of parameters like pH, dissolved oxygen, and rate of aeration, coupled with a magnetic suspension stirrer to ensure zero leakage and no contamination. It supports SIP/CIP, enhancing convenience during cleaning and maintenance while ensuring sterility. With a multi-channel capability for aseptic infusion and sampling, this system integrates seamlessly into existing processes. Available in high-grade stainless steel options, it complies with stringent regulatory standards such as GAMP and FDA, ensuring global market readiness. Its industrial PC control system enhances operational monitoring, offering audit trails and data integrity features compliant with 21 CFR Part 11.

Benefits

  • Enhances production efficiency with precise parameter control, reducing variability in batch-to-batch outcomes.
  • Minimizes contamination risk through aseptic processing and zero-leakage magnetic stirring.
  • Streamlines regulatory compliance with GAMP and FDA-approved design, accelerating market readiness.
  • Reduces maintenance-related downtime with integrated CIP/SIP systems, ensuring continuous operation.
  • Supports scalability in bioprocessing with flexible system configurations to meet diverse production needs.

General


Applications
Genetically engineered drugs,Liquid formulations,Injectable solutions,Oral preparations,Monoclonal antibodies,Biopharmaceuticals,Traditional chinese medicine,Veterinary vaccines
End products
Flu vaccines,Rabies vaccines,Insulin analogues,Herbal decoctions,Cough syrups,Immunoglobulin solutions,Antipyretic syrup,Water-soluble vitamin injections,Protein therapeutics,Monoclonal antibody infusions
Steps before
Purification,Separation,Reaction,Fermentation,Cell Culture
Steps after
Sampling,Transferring,Sterilization,Packing,Inspection
Input ingredients
protein,enzyme,microorganisms,cells,air,O2,N2,CO2
Output ingredients
vaccines,monoclonal antibodies,genetically engineered drugs,aerated culture solutions
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Temperature Control Accuracy
±0.1 ℃
Automation
Fully automatic control for PH,dissolved oxygen,stirring,aeration,fluid replacement,and inoculation
Ventilation Devices
Air,O2,N2,CO2
Six-channel with bubble-free ventilation
SIP/CIP Availability
Yes,multi-channel aseptic infusion,sampling,and transferring
Stirring Mechanism
Magnetic suspension
Control System
Industrial PC with Audit trail,data integrity,Graphical debugging and remote access
Compliance
21 CFR Part 11 compliance

Operating Characteristics


Automation level
Fully automatic control
Batch vs. continuous operation
Batch
CIP/SIP
SIP/CIP available
Energy efficiency
Efficient temperature control
Cleaning method
SIP/CIP
Air incorporation control
Bubble-free ventilation devices

Material Compatibility


Corrosive resistance
Yes/No
Biological compatibility
Yes/No
Cleanability
Yes/No
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Industrial PC control
Cycle temperature control
± 0.1 ℃
Ventilation devices
Air,O2,N2,CO2 types
Stirrer type
Magnetic suspension stirring

Custom Options


Stirring method
Magnetic suspension