Autoclave unloading isolator for sterile assembly

Ensure aseptic conditions and prevent microbial contamination during the transfer of sterilized items from autoclaves in high-speed pharmaceutical operations.

Maintains Sterility During Autoclave Unloading

The Autoclave Unloading Isolator from TRUKING TECHNOLOGY LIMITED is an essential piece of equipment for pharmaceutical manufacturers, ensuring that sterilized items are transferred without contamination. It features a robust SUS316L stainless steel cavity, equipped with 15 mm tempered glass windows for clear visibility. This isolator integrates advanced monitoring systems for temperature, humidity, differential pressure, air speed, and hydrogen peroxide concentration, maintaining an aseptic environment crucial for injectable, oral preparations and diagnostic reagent production.

With its ability to detect leak rates online via the pressure attenuation method, it adheres to ISO 10648, ISO 14644, and PDA TR34 standards. Designed to meet GMP, ISO, and pharmacopoeia compliance, and certified by the EU CE, this isolator supports the stringent requirements of sterile pharmaceutical processing. Hydraulic interlocks and RTP valves ensure contamination-free operations. The system offers consultation for customization to fit specific process needs, reinforcing operational efficiency within the pharmaceutical, biopharma, and traditional Chinese medicine industries.

Benefits

  • Ensures contamination-free transfer, preserving product integrity in sterile manufacturing environments.
  • Enhances regulatory compliance with full adherence to GMP and ISO standards.
  • Improves operational efficiency by seamlessly integrating with sterilization processes.
  • Offers precise environmental control with integrated monitoring systems.
  • Supports customizable configurations to meet specific process requirements.

General


Applications
Liquid formulations,Injectable,Pharmaceutical tablets,Oral preparations,Softbag production,Biopharmaceuticals,Traditional chinese medicine,Diagnostic reagents
End products
Vaccines,Insulin,Antiviral syrups,Antibiotics,Painkillers,Cough syrups,Chinese herbal tablets,Soft gel capsules,Diagnostic test kits,Nutritional supplements,Herbal extracts,Eye drops
Steps before
Sterilization,Autoclaving,Preparation,Bioengineering,Extraction,Purification
Steps after
Packing,Inspection,Testing,Storage,Distribution,Warehouse Management
Input ingredients
sterilized articles,liquid preparation,active pharmaceutical ingredients
Output ingredients
aseptic environment,sterility assurance,microbial contamination prevention
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Material
SUS316L stainless steel
Visual window thickness
15 mm tempered glass
Cleanliness level
ISO 4.8
Leak rate detection
Pressure attenuation method
Compliance
ISO 10648,ISO 14644,PDA TR34
Noise level
≤65dB
Illuminance
≥500lux
Differential pressure range
-0pa~+80Pa
Air speed
≥0.5m/s
Sterility assurance level (SAL)
≤10^-6
Compliance with GMP,ISPE,Pharmacopoeia
Yes
EU CE certification
Yes
Temperature and humidity monitoring
Integrated system
Hydrogen peroxide concentration monitoring
Integrated system
Automation
Integrated monitoring systems

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Corrosion resistance
SUS316L stainless steel
Cleanability
ISO 4.8 cleanliness
Biological compatibility
Pharmacopoeia compliance
Hydrogen peroxide resistance
Conforming isolator materials
Leak detection
Pressure attenuation method

Physical Characteristics


Material
SUS316L stainless steel
Cavity Thickness
3 mm
Visual Window Thickness
15 mm tempered glass

Custom Options


Visual window material
15 mm tempered glass