Injection stretch blow moulding line for pharmaceutical solutions

Optimize sterile solution production by forming, filling, and closing PP bottles directly from raw granules, ensuring consistent quality and efficiency while reducing contamination risks.

Forms, Fills, and Seals PP IV Containers

The ISBM Injection Stretch Blow Molding and Filling Line for PP IV Bags and Bottles from GF is a versatile solution for pharmaceutical manufacturing, providing a seamless process from raw material to finished sterile containers. It excels in converting polypropylene granules into precise, sterile IV bags and bottles through a process that involves injection molding preforms, stretch blow molding to precise specifications, and efficient filling and sealing operations. This equipment caters to applications such as sterile water, antibiotic, nutrient, and saline solutions. Featuring options for both intermittent and continuous operations, it can produce up to 250 pieces per minute, with container shapes that are customizable and sterilizable at 121°C.

The ISBM line integrates into production lines smoothly with PLC-controlled automation and compatibility with various RABS systems for enhanced safety. It offers impressive energy efficiency, minimal operational noise, and is designed to meet stringent industry standards for cleanliness and quality, including GMP and FDA compliance. To facilitate easy maintenance and quick changeovers, the system includes configurations for different filling volumes and packaging types, such as PP, alu, and other caps. Additionally, the equipment provides robust customization options, engineering support, and minimal downtime due to its user-friendly maintenance features.

Benefits

  • Increases production efficiency with up to 250 pieces per minute.
  • Reduces energy consumption through optimized processing of PP materials.
  • Enhances safety and compliance with integration of RABS systems and adherence to GMP standards.
  • Minimizes operational noise to 75 dB for a more comfortable working environment.
  • Lowers maintenance time and costs with user-friendly design and easy integration.

General


Applications
Pharmaceutical liquids,Sterile solutions,Parenterals,Irrigation products,Injectables,Iv solutions
End products
Sterile water for injection,Collapsible irrigation solution bottles,Dextrose iv solutions,Antibiotic iv bags,Pp iv bags,Nutrient iv solutions,Sterile saline iv bags,Liquid parenteral vials
Steps before
Purification,Injection Molding,Preform Production
Steps after
Filling,Closing,Sterilization,Inspection,Packing
Input ingredients
PP granules,polymer granules,preform
Output ingredients
PP bottles,plastic bottles,bags,filled bottles,formed bottles
Market info
GF (Coesia Group) is known for its expertise in automated machinery and industrial solutions, providing customized, engineered-to-order equipment for various industries worldwide, emphasizing innovation, quality, and technological excellence.

Technical Specifications


Maximum Filling Volume
1000 ml
Operating Mode
Intermittent or Continuous
Processing Speed
Up to 250 pieces/minute
Sterilization Temperature
121°C
Air Pressure
Max 8 bar
Operating Noise Level
75 dB

Operating Characteristics


Working mechanism
Injection stretch blow moulding
Integrated steps
Forming,filling,closing
Batch vs. continuous operation
Intermittent or Continuous
Automation level
Intermittent or Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Not specified
Container type
Plastic bottles or bags
Collapse capability
100% collapsible
Design options
Customizable design and shape
Container shape options
Wide range of container shapes
Production capabilities
Up to 250 pieces per minute
Capacity
Max filling volume 1000 ml
Sterilization capability
Sterilizable at 121°C

Custom Options


Container shape
Customizable design
Integration possibilities
Integration with various RABS systems
Control panel type
Intermittent or continuous motions