Rotary filling and sealing for liquid to pasty products
Boost production efficiency with a flexible rotary solution that handles everything from liquid to high viscosity, ensuring seamless filling and sealing across diverse product types from yogurts to soups.
Fills and Seals Dairy and Food Containers
The R-LINE from IMA Group is a rotary filling and sealing machine designed for high-speed, automated packaging of food and dairy products. This machine stands out due to its hygienic wash-down design, accommodating a variety of pre-formed cups, tubs, and bottles, ranging from small yogurt cups to large margarine sticks. It operates with high flexibility, seamlessly integrating into existing production lines with its modular design. Capable of processing up to 36,000 units per hour, the R-LINE handles both liquid and high-viscous products with or without particulates.
Its future-proof construction allows it to transition between different container sizes and materials, including recyclable and mono-material options, aligning with sustainability goals. Automation is enhanced through PLC control, supporting both “clean” and “aseptic ready” operations. The ergonomic design facilitates maintenance, while the absence of a table plate enhances sanitation. With configurations available for various industry needs, the R-LINE is ideal for dairy producers, food manufacturers, and beverage companies seeking efficient and reliable packaging solutions.
Benefits
- Increases production efficiency with output up to 36,000 units per hour.
- Enhances product safety with aseptic-ready, hygienic design.
- Adapts to sustainability goals with recyclable packaging options.
- Minimizes maintenance effort with easy-to-clean, open-body structure.
- Optimizes space with modular construction suitable for various line configurations.
- Applications
- Beverages,Soups,Sauces,High viscous products,Fruit purees,Pet food,Creams,Jams,Dips,Desserts,Dressings,Margarine,Dairy products
- End products
- Fresh cheese containers,Quark tubs,Chocolate mousse,Margarine sticks,Ready-to-eat soup packs,Strawberry jam jars,Cheese dips,Milk bottles,Hummus packs,Moisturizing skin creams,Wet cat food cans,Apple puree pots,Vinaigrette dressings,Cream cartons,Yogurt cups,Energy gel packs,Dessert cups,Deli salad containers,Butter tubs,Hot fill pasta sauce
- Steps before
- Product preparation,Pre-forming cups or containers,Ingredient mixing
- Steps after
- Sealing,Packaging,Labeling,Distribution
- Input ingredients
- liquid products,pasty products,mono-material cups,paper-based cups,pre-formed cups,tubs,buckets,glass jars,bottles
- Output ingredients
- filled cups,filled tubs,filled buckets,filled jars,filled bottles
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Output range
- up to 36,000 cups/h
- Filling volume
- up to 2,500 ml
- Rotary disc diameter
- S-Type
- Footprint
- S-Type
- Round container diameter
- 175 mm
- Square container size
- 175 mm
- Container height
- 180 mm
- Hygienic design
- Clean to Aseptic Ready
- Working mechanism
- Rotary Filling,Sealing
- Integrated steps
- Filling and sealing
- CIP/SIP
- Wash down design
- Batch vs. continuous operation
- Continuous
- Automation level
- PLC-controlled
- Cleaning method
- Hygienic design
- Flexibility
- High flexibility,future-proof design
- Capacity
- Up to 36,000 cups/h
- Sustainability practices
- Mono-material,Paper-based,Recyclable
- Viscosity range
- Liquid to high viscous
- Compatibility with cup materials
- Pre-formed cups,Glass jars,Bottles
- Cleanability
- Wash down design
- Container Size
- Filling volume up to 2,500 ml
- Container Shape
- Round Ø 175 mm,Square 175 mm
- Material Type
- Mono-material or paper-based cups
- Foam Sensitivity
- Aerated mousse products
- Machine footprint
- 1,500 x 1,500 mm to 3,200 x 3,200 mm
- Rotary disc diameter
- 1,000 mm to 2,620 mm
- Container format
- Pre-formed cups,tubs,buckets,glass jars,bottles
- Filling volume
- Up to 2,500 ml
- Height
- Up to 180 mm
- Round diameter
- 175 mm
- Square size
- 175 mm
- Control panel type
- PLC-controlled
- Operating height
- Comfortable
- Machine type
- Rotary Filling,Sealing
- Footprint
- S-Type
- Footprint
- M-Type
- Footprint
- L-Type
- Footprint
- XL-Type
- Modularity
- Highest
- Flexibility
- Maximum