Rotary filling and sealing system for pasty products
Efficiently streamline your cup and tub packaging process with a versatile system capable of handling a variety of pasty food products, offering high-speed performance and minimizing downtime with quick format changeovers.
Fills and Seals Pasty and Dairy Products
The COPPARAPID 4000 from IMA Benhil is a rotary filling and sealing machine engineered to streamline your packaging process for pasty and dairy products in the food industry. Designed with a flexible platform, it supports various cup and tub sizes, ideal for products like yogurt, cream cheese, and dips. This machine features interchangeable filling stations with hopper and direct feed options, enhancing adaptability to product characteristics. With its energy-efficient motors, it offers up to 30% power savings, while the servo technology minimizes downtime during product changeovers. Operating continuously at high speeds, the COPPARAPID 4000 achieves up to 9,600 cups per hour, integrating seamlessly into your production line with clean or ultra-clean hygiene levels. It’s constructed for ease of maintenance and quick format changeovers, ensuring minimal disruption to operations. Whether you’re producing fruit purees or margarine containers, this machine enhances efficiency and accuracy, proving indispensable for food manufacturers and dairy producers seeking reliable and rapid processing solutions.
Benefits
- Enhances production efficiency with high-speed operations up to 9,600 cups per hour.
- Minimizes energy costs with optimized motor control, achieving up to 30% power savings.
- Reduces product waste through precise filling accuracy.
- Facilitates swift product changeovers, minimizing downtime with integrated recipe functionality.
- Ensures strict hygiene standards with clean and ultra-clean configurations.
- Applications
- Pasty products,Dairy products,Food products
- End products
- Cream cheese tubs,Margarine containers,Fruit purees,Cheese spreads,Yogurt cups,Custard dessert cups,Dips and spreads packs,Sour cream tubs
- Steps before
- Product preparation,Mixing,Homogenization
- Steps after
- Lidding,Sealing,Packaging
- Input ingredients
- pasty products,pre-formed cups,pre-formed tubs,paper based materials
- Output ingredients
- filled cups,filled tubs,sealed cups,sealed tubs
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Automation
- Integrated servo technology
- Production Outputs
- 4,800 cups/h (2 digit),7,200 cups/h (3 digit),9,600 cups/h (4 digit)
- Installed Power
- 7.5 kW
- Compressed Air Pressure
- 6 bar
- Compressed Air Consumption
- 30 m3/h
- Machine Weight
- 3,000 kg
- Filling Range
- 60 cc – 1,100 cc
- Container Compatibility
- Round,Square,Various dimensions
- Hygiene Level
- Clean or ultra clean
- Working mechanism
- Rotary filling,sealing
- Automation level
- Integrated servo technology
- Batch vs. continuous operation
- Continuous
- Changeover time
- Quick and easy
- Cleaning method
- Manual / Semi-clean
- Energy efficiency
- 10–30% power saving
- Filling method
- Hopper / Direct feed
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size and shape
- Round/Square,60-140 mm height
- Compact footprint
- Yes
- Machine Layout
- 2,3 or 4 cups per segment
- Machine weight
- 3,000 kg
- Height
- 140 mm
- Filling range
- 60 cc – 1,100 cc
- Control panel type
- Integrated servo technology
- Interchangeable components
- Filling stations (hopper and direct feed)
- Multi-digit turntable
- 2,3,or 4 cups per segment
- Format changeover
- Quick and easy
- Hygiene level
- Clean or ultra clean
- Recipe functionality
- Available