Ice cream rotary moulder 35 a2
Streamline your frozen treat production with high-capacity moulding that supports a variety of products, from fruit juice pops to creamy ice bars, ensuring efficiency in filling, molding, and coating processes while maximizing output.
Moulds and Freezes Ice Cream Products
The Tetra Pak® Rotary Moulder 35 A2 is designed for high-capacity ice cream production, offering versatile solutions for moulding, freezing, and packaging a range of products from basic popsicles to premium ice cream bars. This equipment employs a fully automated servo-controlled line that integrates seamlessly into existing production setups, enabling up to 42,000 units per hour. Its unique adaptable filling system allows the production of multiple varieties, including sherbet sticks and juice-flavored ice pops, through easy changes in filling methods. The robust brine-cooled nozzle plate ensures optimal heat transfer during freezing, enhancing both product quality and energy efficiency. With features like automatic stick insertion and precision extraction, it minimizes waste and maximizes production accuracy. Designed with stainless steel for durability, it withstands the rigorous conditions of continuous operation, making it ideal for dairy processing and large-scale dessert producers. The user-friendly CIP system ensures compliance with hygiene standards, while optional components like a dry coater and storage carriage enhance production flexibility.
Benefits
- Enhances production efficiency with high-speed output of up to 42,000 units per hour.
- Reduces labor costs through full automation and servo-controlled operations.
- Increases product variety with adaptable filling options to meet diverse consumer demands.
- Minimizes waste and ensures precise product handling with advanced stick insertion and extraction systems.
- Ensures consistent product quality and energy savings through optimized heat transfer processes.
- Applications
- Sherbet,Fruit juice ices,Ice cream
- End products
- Fruit ice pops,Juice-flavored ice sticks,Ice cream bars,Sherbet sticks,Popsicles,Sorbet bars,Creamy ice lollies
- Steps before
- Emulsification,Mixing,Filling mixture preparation
- Steps after
- Coating,Packing,Wrapping,Quality control
- Input ingredients
- ice cream mixture,sherbet,fruit juice,sticks,chocolate
- Output ingredients
- moulded ice cream,sherbet ices on a stick,fruit juice ices on a stick
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- Up to 42,000 products/hr
- Speed
- 30 strokes/minute
- Automation
- Full servo controlled
- Filling speed
- High-speed
- Filling method
- Volumetric / time elapse / pencil / back suction
- Temperature Control
- -5°C to -40°C
- Automation level
- PLC / Servo driven
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick set up with pre-set recipes
- CIP/SIP
- CIP compatible
- Cleaning method
- CIP
- Energy efficiency
- Optimized by servo drives
- High-speed operation
- Up to 42,000 products/hr
- Versatility in product range
- Basic to premium products
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Moulding Capability
- Ice Cream,Sherbet,Fruit Juice Ices
- Mould table design
- Durable for temperature fluctuations
- Control panel type
- Full servo-controlled
- Discharge method
- Lay down system
- Extractor tong
- Automatic adaptation
- Storage carriage capacity
- Holds five segments
- Filling method
- Volumetric bottom/top filler,time elapse top filler,pencil filler,back suction
- Control system
- Full servo controlled line
- Product variety options
- Adaptable for different shapes and types
- Customization for fillings
- Two colors per mold or per row
- Integration with automation system
- Pre-set recipes recognition