High speed forming, cutting and wrapping machine for soft caramels
Enhance your confectionery line with a versatile solution that efficiently forms, cuts, and wraps various sweets, ensuring high-speed production while accommodating diverse wrapping styles and product dimensions.
Forms, Cuts, and Wraps Confectionery Products
The U1 series from Theegarten-Pactec represents a robust solution for high-speed confectionery packaging. This versatile machine specializes in forming, cutting, and wrapping a wide array of solid products such as soft caramels, chewy sweets, and chocolate products, meeting the diverse demands of the food and confectionery industries. Utilizing a synchronized multi-lane approach, the U1 machines ensure continuous operation and consistent throughput, with the U1-DCW variant capable of wrapping up to 2,000 products per minute. Its compact design allows seamless integration into existing production lines while optimizing floor space.
Equipped with automated size part exchanges, this machine supports multiple wrapping styles—including double twist, bottom fold, and side fold—enhancing operational flexibility. The PLC-controlled system offers precise control and remote monitoring, improving process oversight and reducing downtime. Built with durable materials, the U1 series provides high resistance to wear, ensuring longevity even in demanding environments. Additionally, the machine’s design facilitates easy cleaning and maintenance, incorporating quick-access components and low-maintenance systems.
The U1 series not only adheres to industry standards but also supports customization to meet specific production requirements, ensuring you receive a solution tailored to your unique packaging challenges.
Benefits
- Maximizes production speed with up to 2,000 wrapped products per minute.
- Enhances flexibility with multi-style wrapping capability for diverse product ranges.
- Reduces labor costs by leveraging automated control systems for seamless operation.
- Optimizes space utilization with a compact, easy-to-integrate design.
- Minimizes maintenance downtime due to efficient design and quick-access components.
- Applications
- Chewy sweets,Soft caramels,Bouillon cubes,Hard candies,Eclairs,Toffees,Chocolate products,Jelly products,Effervescent tablets,Dishwasher tablets,Chewing gum
- End products
- Citrus effervescent vitamin tablets,Chocolate eclairs,Strawberry chewy sweets,Mint chewing gum,Fruit jelly beans,Beef flavor bouillon cubes,Lemon dishwasher tablets,English toffee wraps,Dark chocolate truffles,Soft caramel chews,Lemon hard candies
- Steps before
- Mass Mixing,Product Shaping,Ingredient Preparation
- Steps after
- Final Packing,Quality Inspection,Distribution Preparation
- Input ingredients
- soft caramels,chewy sweets,chewing gum,toffees,hard candies
- Output ingredients
- wrapped soft caramels,wrapped chewy sweets,wrapped chewing gum,wrapped toffees,wrapped hard candies
- Market info
- Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.
- Output Speed
- 1,000–2,000 products/minute
- Automation
- High speed forming,cutting,and wrapping
- Wrapping Styles
- Double Twist,Bottom Fold,Side Fold
- Lane Configuration
- Single and Double-lane
- Capacity per Lane
- 1,000 wrapped products/minute
- Product Types
- Soft Caramels,Toffees,Chewy Sweets,Chewing Gum
- Compact Design
- Yes
- Working Mechanism
- Forming,Cutting,Wrapping
- Integrated Steps
- Forming,Cutting,Wrapping
- Wrapping Styles
- Double Twist,Bottom Fold,Side Fold
- Output Rate
- 1,000-2,000 products/minute
- Product Versatility
- Different dimensions with size parts change
- Automation Level
- High Speed,Double Lane
- Changeover Time
- Quick due to exchangeable size parts
- Compact Design
- Yes,high output with small footprint
- Type of Products
- Soft Caramels,Toffees,Chewy Sweets,Chewing Gum
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Wrapping styles
- Double Twist,Bottom Fold,Side Fold
- Compact design
- High output rate
- Control panel type
- HMI touch screen
- Integration possibilities
- Twin lane execution
- Packaging style options
- Double Twist,Bottom Fold,Side Fold
- Lane configuration
- Double-lane version (U1-DCW)
- Product dimension adaptability
- Size parts exchangeable